Thermal Bridge Breakage Capsules in Modular Building Envelopes

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Solution Overview

Problem

The challenge lies in developing affordable, energy-efficient, and environmentally friendly building solutions that achieve Zero-Energy status, as current methods fail to balance energy efficiency with cost-effectiveness and sustainability, particularly in residential and commercial construction.

Innovation Solution

A bio-climatically adapted modular building system utilizing prefabricated modules with a relocatable load-bearing structure, integrated renewable energy generation, and a layered building envelope with thermal bridge rupture capsules, optimized through Calculation Methods like K-Max and No-Condensation to minimize energy consumption and emissions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by stationary object

If traditional building construction methods are used, then initial construction costs are lower, but energy consumption and operational costs increase significantly

Engineering Contradiction:
Improvebuilding energy consumptionVSAvoidconstruction cost
Core Design Contradiction:
Use of energy by stationary objectVSEase of manufacture

Solution Approach 1:

The building is divided into modular units that can be prefabricated and assembled, allowing for standardized energy-efficient components while maintaining cost-effectiveness through规模化 production

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs multi-layered building envelopes combining different materials (insulation layers, thermal bridge breakages, weather-resistant membranes) to achieve superior thermal performance at reasonable cost

Inventive Principle:
Principle #40Composite materials

2Use of energy by stationary object

If advanced energy-efficient building systems are implemented, then energy independence is achieved, but initial investment costs become prohibitively high

Engineering Contradiction:
Improveenergy efficiencyVSAvoidinitial investment cost
Core Design Contradiction:
Use of energy by stationary objectVSEase of manufacture

Solution Approach 1:

The patent implements energy-efficient features to the extent necessary to achieve practical energy independence without over-engineering, balancing performance with cost by selecting appropriate insulation levels and renewable energy capacity

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The modular building design incorporates multi-functional components that serve both structural and energy-efficient functions, reducing the need for separate specialized systems and lowering overall costs

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of energy

If thermal bridge breakages are integrated into the modular building envelope, then energy efficiency improves, but device complexity increases

Engineering Contradiction:
Improvethermal energy lossVSAvoidbuilding envelope complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The building envelope is segmented into discrete modular units, each with integrated thermal bridge breakages at connection points, allowing complex thermal management to be achieved through standardized repeating components

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Thermal bridge breakage elements act as intermediary components between structural elements and insulation layers, disrupting heat flow paths without requiring complete redesign of the building envelope system

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the creation of cost-effective, energy-efficient, and sustainable Zero-Energy buildings that reduce greenhouse gas emissions and operational costs, while ensuring thermal comfort and minimizing water condensation risks.

Implementation Method 1

A bio-climatically adapted modular building system utilizing prefabricated modules with a relocatable load-bearing structure, integrated renewable energy generation, and a layered building envelope with thermal bridge rupture capsules

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 2

optimized through Calculation Methods like K-Max and No-Condensation to minimize energy consumption and emissions

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentUS20240169103A1Bio-climatically adapted zero- energy prefabricated modular building and methods thereof with thermal bridge breakages
Publication Date: 2024.05.23 LABALA ALEJANDRO OMAR
  • US20240169103A1 patent drawing
  • US20240169103A1 patent drawing
  • US20240169103A1 patent drawing

AI summary

Methods for designing a bio-climatically adapted affordable Zero-Energy prefabricated modular building such as for housing, in which a Layered disposition of Envelope elements—including Structural Insulated Panels and Thermal Bridge Breakage Capsules—in the wall, floor and roof sections, provide a highly energy-efficient Building Envelope, which together with a modular building Support Structure including Aeriated Frames, and an adequately sized renewable energy power generator system, inexpensively achieves the energetic independence of the building. The Thermal Bridge Breakage Capsules have a PVC spherical cap with a hole and a flat plaque around it and are filled with a high insulation material. When inserted at a distance “L”, they improve and make more efficient the thermal transmittance of building envelopes, limiting energy losses in thermal bridges to a maximum of 12%.