Thermal Bridge Contact Element for Temperature Sensor Accuracy

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Solution Overview

Problem

Existing temperature determination devices face challenges due to poor heat transfer between the object and the temperature sensor, resulting in inaccurate temperature readings.

Innovation Solution

A device with a thermally conductive contact element that forms a thermal bridge between the object and the temperature sensor, improving heat transfer without direct contact, using a thermally conductive material like copper and a design that allows for adjustable positioning to compensate for manufacturing tolerances.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the determination element is arranged within the wall without direct contact to the object, then electrical insulation is improved, but heat transfer deteriorates

Engineering Contradiction:
Improveelectrical insulationVSAvoidtemperature determination accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

A thermally conductive contact element is introduced as an intermediary component between the object and the determination element. This contact element serves as a thermal bridge that conducts heat from the object to the determination element while maintaining electrical insulation through the non-conductive wall material, thus resolving the contradiction between electrical insulation and heat transfer.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The thermal connection path is segmented into distinct functional zones: the object surface, the thermally conductive contact element, the wall material providing electrical insulation, and the determination element. This segmentation allows each component to optimize its specific function - thermal conduction where needed and electrical insulation where required.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If a thermally conductive contact element is introduced to improve heat transfer, then temperature determination accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvetemperature determination accuracyVSAvoidstructural complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The contact element is merged with the wall structure, where the thermally conductive material is integrated directly into the wall body. This combining approach eliminates the need for separate mounting fixtures or additional components, reducing overall device complexity while maintaining the thermal bridge function.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The contact element serves multiple functions simultaneously: it acts as a thermal bridge for heat transfer, provides mechanical support for the determination element, and creates a stable mounting interface. This multi-functionality reduces the need for additional specialized components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the accuracy of temperature determination by improving heat transfer between the object and the sensor, ensuring precise temperature readings even in varying applications.

Implementation Method 1

A first aspect of the invention relates to a device for determining the temperature of an object... at least one determination element configured to determine the temperature is arranged or formed within at least one wall... at least one thermally conductive contact element, which can be brought into thermal contact with an object received in the interior space, is arranged or formed on or in the wall within which the determination element is arranged or formed

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS20230128735A1Device for Determining the Temperature of an Object
Publication Date: 2023.04.27 SCHLAEGER KUNST
  • US20230128735A1 patent drawing
  • US20230128735A1 patent drawing

AI summary

A device for determining the temperature of an object includes a main body with an interior space delimited by walls for receiving an object, the temperature of which is to be determined, wherein at least one determination element configured to determine the temperature is arranged or formed within at least one wall, and also at least one thermally conductive contact element which is arranged or formed on or in the wall within which the determination element is arranged or formed.