Thermal Cycler Adaptor With Upstanding Draft Shield

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Solution Overview

Problem

Thermal cycler systems often face inefficiencies when designed to be compatible with multiple types of sample holders, particularly due to exposure of the sample block to air drafts when using semi-skirted holders, affecting thermal performance and complicating the removal process.

Innovation Solution

A thermal cycler system incorporating an adaptor with an upstanding peripheral side wall that extends upward to protect the sample block from air drafts and includes features for secure placement and easy ejection of sample holders, compatible with both full-skirted and semi-skirted designs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the thermal cycler system is designed to be compatible with multiple types of sample holders (full-skirted and semi-skirted), then the adaptability of the system is improved, but the thermal consistency and performance deteriorate due to air draft exposure

Engineering Contradiction:
Improvecompatibility with multiple sample holder typesVSAvoidthermal consistency
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent introduces a shield or baffle structure as an intermediary element between the sample block and the air draft sources. This shield selectively blocks air drafts from reaching the sample block when semi-skirted sample holders are used, while maintaining compatibility with both full-skirted and semi-skirted holder types. The shield acts as a mediator that allows the system to accommodate different holder types without compromising thermal consistency.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If the peripheral side wall of the adaptor extends upward toward the sample holder, then the protection from air drafts is improved, but the device complexity increases

Engineering Contradiction:
Improveair draft exposureVSAvoidadaptor structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent divides the protective structure into separate functional components: the adaptor with its upstanding peripheral side wall and the sample block with its own peripheral side wall. This segmentation allows each component to perform its specific function independently - the adaptor provides structural support and partial protection, while the sample block provides the thermal processing environment. The segmented design reduces overall complexity compared to a fully integrated protective structure.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If the adaptor includes features for secure placement and easy ejection of sample holders, then the ease of operation is improved, but the device complexity increases

Engineering Contradiction:
Improvesample holder placement and removalVSAvoidadaptor features
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent incorporates self-ejection features in the adaptor design that automatically eject the sample holder from the sample block after the thermal cycling process completes. The adaptor's upstanding peripheral side wall and associated mechanical features create a self-service system where the sample holder is automatically released and ejected without requiring manual intervention, thereby improving ease of operation while adding minimal complexity through automated mechanical features.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances thermal consistency and simplifies the removal process of sample holders, ensuring efficient thermal performance and compatibility with various holder designs without user intervention.

Implementation Method 1

the peripheral side wall of the adaptor extends in an upward direction toward the sample holder

Methodology Applied
Scientific EffectPhysical barrier blocking:

Data Source

PatentUS12415186B2Thermal cycler systems and methods of use
Publication Date: 2025.09.16 LIFE TECHNOLOGIES CORP
  • US12415186B2 patent drawing
  • US12415186B2 patent drawing
  • US12415186B2 patent drawing

AI summary

A thermal cycler system comprises a sample block configured to receive a sample holder configured to receive a plurality of samples; an adaptor configured to surround a periphery of the sample block; and a drip pan configured to surround a periphery of the adaptor. The drip pan comprises one or more ejector mechanisms and one or more openings, the one or more ejector mechanisms configured to respectively extend through the one or more openings into contact with the sample holder in a state of the sample holder received by the sample block and the adaptor surrounding the periphery of the sample block.