Thermal Detector Membrane With Heat Dissipation Path and Barrier

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Solution Overview

Problem

Existing thermal radiation detection devices face challenges in achieving high spatial resolution while minimizing crosstalk between detector elements, which leads to reduced sensitivity and longer response times due to close proximity of detector elements.

Innovation Solution

A device with a membrane that incorporates a heat dissipation path with higher conductivity than the membrane to quickly discharge heat from detector elements and a heat barrier with lower conductivity to prevent heat conduction between elements, maintaining sensitivity and reducing crosstalk, thereby achieving short response times and high spatial resolution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If detector elements are arranged close to one another to achieve high spatial resolution, then spatial resolution is improved, but crosstalk between detector elements increases

Engineering Contradiction:
Improvespatial resolutionVSAvoidcrosstalk
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The device divides the thermal detection function into separate detector elements that are thermally isolated from each other through the membrane structure, allowing close spatial arrangement while preventing heat transfer between elements

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The membrane acts as an intermediary thermal barrier between adjacent detector elements, blocking heat conduction while allowing the elements to be positioned close together for high spatial resolution

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If detector elements are arranged close to one another to achieve high spatial resolution, then spatial resolution is improved, but response time increases

Engineering Contradiction:
Improvespatial resolutionVSAvoidresponse time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The membrane provides locally differentiated thermal properties: it acts as a thermal barrier between detector elements while allowing efficient heat dissipation from each element to the heat sink, optimizing both resolution and response time

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The solution moves the heat dissipation path from a lateral approach through the membrane to a vertical dimension through the heat sink, enabling fast thermal response without compromising spatial isolation

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Loss of time

If a heat dissipation path with higher heat conductivity is provided to reduce response time, then response time is improved, but heat conduction between detector elements increases

Engineering Contradiction:
Improveresponse timeVSAvoidcrosstalk
Core Design Contradiction:
Loss of timeVSObject-generated harmful factors

Solution Approach 1:

The membrane exhibits spatially varying thermal conductivity: low thermal conductivity in the lateral direction to prevent crosstalk, and high thermal conductivity in the vertical direction to the heat sink for fast response

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The device uses a composite structure combining the membrane with low lateral thermal conductivity and heat sink materials with high thermal conductivity, achieving directional thermal management

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces crosstalk between detector elements, maintains sensitivity, and achieves a short response time, even with high detector element density, allowing for compact, high-resolution thermal radiation detection.

Implementation Method 1

at least one heat dissipation path is provided on the side of the membrane facing towards the detector elements and/or on the side of the membrane facing away from the detector elements, which heat dissipation path has a higher heat conductivity than the membrane and is connected with the detector elements in a heat-conductive manner via the membrane so that heat can be discharged from the detector elements with the heat dissipation path

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Implementation Method 2

at least one heat barrier that has a lower heat conductivity than the membrane and extends between the detector elements is provided integrated into the membrane, such that a heat conduction in the membrane from the one detector element to the other detector element is prevented by the heat barrier

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 3

The thermal detector element is a pyroelectric detector element. It possesses a layer design with two electrode layers and a pyroelectric layer with pyroelectrically sensitive material arranged between the electrode layers

Methodology Applied
Scientific EffectPyroelectric effect: Pyroelectric Effect

Data Source

PatentUS8969811B2Device to detect thermal radiation with high resolution method to manufacture and use the device
Publication Date: 2015.03.03 AVAGO TECHNOLOGIES INTERNATIONAL SALES PTE LTD
  • US8969811B2 patent drawing
  • US8969811B2 patent drawing

AI summary

A device to detect thermal radiation has a membrane and at least two detector elements that are respectively set up to transduce thermal radiation into an electrical signal and are mounted situated next to one another on the membrane, wherein at least one heat dissipation path is provided on the side of the membrane facing towards the detector elements and/or on the side of the membrane facing away from the detector elements, which heat dissipation path has a higher heat conductivity than the membrane and is connected with the detector elements in a heat-conductive manner via the membrane so that heat can be discharged from the detector elements with the heat dissipation path, whereby the response time of the detector elements is short; and wherein at least one heat barrier that has a lower heat conductivity than the membrane and extends between the detector elements is provided integrated into the membrane, such that a heat conduction in the membrane from the one detector element to the other detector element is prevented by the heat barrier; whereby the crosstalk of the detector elements is low.