Thermal Energy Storage in Refractory Materials

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Solution Overview

Problem

Current methods for storing electrical energy, such as batteries and pumped hydro storage, are inefficient or impractical for large-scale applications, particularly in meeting peak demand during energy shortages from intermittent renewable sources.

Innovation Solution

An installation that stores electrical energy as heat in refractory materials using an inert gas, such as argon, within a closed circuit of pipes with compressors and turbines, allowing for efficient conversion between thermal and electrical energy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If electrical energy is stored in lead-acid batteries, then small and medium capacity storage is achieved, but the installation becomes gigantic and unrealistic for large-scale storage of 1200 MW over 24-36 hours

Engineering Contradiction:
Improvestorage capacityVSAvoidinstallation size
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical/chemical battery storage system with a thermal energy storage system using refractory materials. Electrical energy is converted to thermal energy by heating refractory materials in enclosures, which can store energy at high temperatures. This substitution allows large-scale energy storage without requiring gigantic battery installations.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the storage medium from chemical batteries to thermal energy stored in refractory materials at high temperatures (up to 1600°C). This parameter change enables storing equivalent energy density in a more compact and scalable form factor suitable for large-scale applications.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If water is pumped up to a dam for energy storage, then large-scale energy storage is achieved, but enormous quantities of water must be mobilized and released, causing water waste and limiting suitable sites

Engineering Contradiction:
Improveenergy storage capacityVSAvoidsite availability
Core Design Contradiction:
Quantity of substanceVSAdaptability or versatility

Solution Approach 1:

The patent replaces the hydro-mechanical pumped storage system with a thermal storage system using refractory materials and gas compression/expansion. This eliminates the need for water mobilization and site-specific geographical conditions, making energy storage adaptable to various locations without water waste concerns.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Use of energy by moving object

If turbines are used to produce mechanical energy from fuels, then energy conversion is achieved, but maximum efficiency is limited by the temperature behavior of turbine blades exposed to aggressive combustion gases

Engineering Contradiction:
Improveenergy conversion efficiencyVSAvoidinlet temperature to expansion turbine
Core Design Contradiction:
Use of energy by moving objectVSTemperature

Solution Approach 1:

The patent uses an inert gas (such as nitrogen or carbon dioxide) instead of combustion gases to transfer thermal energy to the turbine. This inert atmosphere eliminates the aggressive chemical environment that limits turbine blade temperatures and efficiency, allowing the turbine to operate at optimal conditions without exposure to hot combustion gases.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

4Adaptability or versatility

If renewable energies are incorporated in the network, then intermittent energy production is utilized, but conventional power stations must be run at low power or stopped, reducing overall system efficiency

Engineering Contradiction:
Improverenewable energy integrationVSAvoidpower station efficiency
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The patent implements energy storage that can capture excess renewable energy production during high-generation periods and release it during peak demand periods. This preliminary storage action allows conventional power stations to operate at optimal efficiency levels rather than being forced to run at low power, while still accommodating renewable energy integration.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS8627665B2Installation and method for storing and returning electrical energy
Publication Date: 2014.01.14 SAIPEM SA
  • US8627665B2 patent drawing
  • US8627665B2 patent drawing
  • US8627665B2 patent drawing

AI summary

An installation for storing and returning electrical energy having first and second enclosures containing a gas and porous refractory materials suitable for transferring heat by contact between said porous refractory materials and a gas flowing through said enclosures, and a compressor and an expander for the gas flowing in pipes between each of the ends of an enclosure connected to an end of the other enclosure. Methods are also disclosed for storing electrical energy in the form of heat energy in which an installation of the invention is used, and for a method of returning electrical energy from heat energy stored by a method according to the invention. The electrical energy is stored in the form of heat within masses of refractory material, and the stored thermal potential energy is returned in the form of electrical energy.