Thermal energy storage system comprising a packed-bed heat storage unit and a packed-bed cold storage unit, and method for operating a thermal energy storage system

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Solution Overview

Problem

Current thermal energy storage systems using liquid salt and cooling agents are complex, inefficient, and costly due to high operating pressures, multiple heat exchangers, and high material requirements, with low current-to-current efficiency and high maintenance needs.

Innovation Solution

A thermal energy storage system utilizing packed-bed storage units with gaseous heat carriers like nitrogen, carbon dioxide, or argon, which operates at lower pressures and eliminates the need for heat exchangers, allowing for a simpler and more efficient cycle with improved temperature management and reduced material needs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If liquid salt and liquid cooling agents are used as storage media, then thermal energy storage can be achieved, but the system becomes complex with multiple heat exchangers and high operating pressures

Engineering Contradiction:
Improvethermal energy storage capabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes heat exchangers from the thermal energy storage system by using packed-bed storage units where the gaseous heat carrier flows directly through the storage medium. This extraction of the heat exchanger component simplifies the system architecture while maintaining thermal energy storage capability through direct contact between the heat carrier gas and the packed-bed material.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs gaseous heat carriers (nitrogen, carbon dioxide, or argon) that flow through the packed-bed storage units, using gas-phase heat transfer instead of liquid-phase systems. This pneumatic approach eliminates the need for liquid pumps and complex heat exchanger assemblies, reducing system complexity while achieving effective thermal energy storage and retrieval.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Use of energy by moving object

If multiple heat exchangers are used in the system, then heat transfer can be achieved, but material requirements and costs increase

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoidmaterial requirements
Core Design Contradiction:
Use of energy by moving objectVSQuantity of substance

Solution Approach 1:

The patent combines the heat transfer function and the thermal energy storage function into a single integrated packed-bed unit. The gaseous heat carrier flows directly through the packed-bed material, performing both heat transfer and energy storage simultaneously, thereby eliminating the need for separate heat exchangers and reducing overall material requirements.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent extracts and eliminates heat exchangers from the system by implementing direct heat transfer between the gaseous heat carrier and the packed-bed storage medium. This removal of unnecessary components reduces material consumption and system costs while maintaining effective heat transfer through the simplified direct-contact approach.

Inventive Principle:
Principle #2Taking out (Extraction)

3Power

If high operating pressures are used, then system performance can be maintained, but current-to-current efficiency decreases

Engineering Contradiction:
Improvesystem performanceVSAvoidcurrent-to-current efficiency
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent changes the operating pressure parameter from high to low pressure operation. By using gaseous heat carriers at low pressures flowing through packed-bed units, the system maintains adequate heat transfer performance through increased surface area contact and extended residence time, thereby improving current-to-current efficiency while preserving system performance.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent enhances local heat transfer quality within the packed-bed units by creating extensive contact surfaces between the gaseous heat carrier and the storage medium. This localized improvement in heat transfer efficiency compensates for the lower operating pressure, maintaining system performance while reducing energy losses and improving overall current-to-current efficiency.

Inventive Principle:
Principle #3Local quality

4Reliability

If liquid storage media are used, then thermal energy can be stored, but the operating temperature range is limited by freezing and evaporation points

Engineering Contradiction:
Improvethermal energy storage capabilityVSAvoidoperating temperature range
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent changes the phase parameter of the heat carrier from liquid to gas, and uses packed-bed materials that can operate across a wide temperature range. This allows the system to store thermal energy at temperatures far below freezing points of liquids without solidification issues, and at high temperatures without evaporation concerns, thereby expanding the operational temperature range while maintaining reliable thermal energy storage.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves higher current-to-current efficiency and lower operational costs with reduced material requirements and simplified operation, enabling efficient energy storage and retrieval with minimal maintenance.

Implementation Method 1

a gaseous heat carrier, such as nitrogen, carbon dioxide, or argon

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

The work medium is cooled with the cold storage unit before returning to the compressor

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

the work medium is adiabatically compressed in the compressor (and thus also heated)

Methodology Applied
Scientific EffectAdiabatic heating: Adiabatic Heating

Implementation Method 4

one adiabatic compression and one adiabatic expansion, one isobaric heat transfer at high temperatures, and one isobaric heat transfer at low temperatures

Methodology Applied
Scientific EffectAdiabatic expansion: Adiabatic Cooling

Data Source

PatentUS11624318B2Thermal energy storage system comprising a packed-bed heat storage unit and a packed-bed cold storage unit, and method for operating a thermal energy storage system
Publication Date: 2023.04.11 ENOLCON
  • US11624318B2 patent drawing
  • US11624318B2 patent drawing
  • US11624318B2 patent drawing

AI summary

The invention relates to a system and a method for storing electrical energy which are based on a closed thermodynamic cycle. They make it possible to store electrical energy in a very efficient, cost-effective, and safe manner. No environmentally hazardous or expensive materials are required. The system comprises a compressor, a turbine, and two packed-bed storage units which are operated at different temperature levels.In order to load the packed-bed storage units, the cycle is operated as a counterclockwise heat pump process. In this process, the heat generated at the outlet of the compressor is expanded at a high temperature level into a first packed-bed storage unit and stored therein. The “cold” produced during the subsequent expansion of the gaseous working medium in a turbine is stored in a second packed-bed storage unit. This requires mechanical energy which is provided by an electrical machine. In order to discharge the energy storage system, the cycle is operated in reverse (i.e., as a clockwise cycle). Before entering the compressor, the working medium is cooled with the cold stored in the second packed-bed storage unit and, after compression, absorbs the heat from the high-temperature packed-bed storage system. The hot working medium at high pressure is expanded by means of the turbine and thus energy is generated.