Thermal Feedback Probe for Electrosurgical Ablation

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Solution Overview

Problem

Current electrosurgical energy systems for tissue ablation are limited by the size of lesion volumes produced, and there is a need for more precise control and feedback during procedures to predict and estimate the depth and volume of treatment effectively.

Innovation Solution

A thermal feedback system that includes an electrosurgical energy source, an electrode probe assembly with a needle and thermal feedback assemblies equipped with temperature sensors, which are connected to a computer for real-time monitoring and Arrhenius model calculations to optimize energy delivery and predict ablation volumes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If multiple electrodes are inserted into the body in an array to enlarge ablation volumes, then the lesion volume is increased, but the device complexity and procedural difficulty increase

Engineering Contradiction:
Improvelesion volumeVSAvoiddevice complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The patent combines multiple temperature sensors and multiple electrodes into a single integrated probe assembly. This merging approach allows the system to achieve enlarged ablation volumes through multiple electrodes while avoiding the complexity of separate insertion procedures for each electrode, as they are pre-arranged in a array configuration within one probe

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The probe assembly is segmented into multiple functional components including multiple electrodes arranged in arrays, multiple temperature sensors positioned at different locations, and a hub structure. This segmentation allows each component to perform its specific function while maintaining overall system integration and simplifying the insertion procedure

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If temperature sensors are positioned at known distances from the electrode to predict treatment depth, then measurement precision is improved, but the device complexity increases

Engineering Contradiction:
Improvemeasurement precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The temperature sensors are pre-positioned at known, predetermined distances from the electrode tip during probe manufacturing. This preliminary positioning eliminates the need for complex real-time calibration or measurement during the procedure, as the spatial relationships are already established and known before insertion

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The hub structure serves as an intermediary component that holds and positions both the electrodes and temperature sensors in fixed spatial relationships. This hub acts as a reference frame that maintains known distances between sensing elements and energy delivery elements, enabling accurate temperature monitoring at predictable depths

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If real-time temperature monitoring is implemented during energy delivery, then reliability of treatment is improved, but the device complexity and cost increase

Engineering Contradiction:
ImprovereliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system implements real-time feedback by continuously monitoring temperatures at multiple locations during RF energy delivery and using this information to control the energy application. The computer processes temperature data from sensors and adjusts energy delivery parameters to achieve desired thermal effects while preventing overheating or inadequate treatment

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The temperature sensors within the probe assembly self-monitor the thermal conditions during treatment without requiring external monitoring equipment. The system uses its own integrated sensors to provide real-time temperature data, enabling self-regulation of the thermal ablation process

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides precise monitoring and feedback, enabling more accurate prediction and control of treatment depth and volume, improving the effectiveness of electrosurgical procedures by ensuring targeted thermal damage while minimizing unnecessary tissue exposure.

Implementation Method 1

at least one thermal feedback assembly connected to the electrosurgical energy source, wherein each thermal feedback assembly includes at least one temperature sensor assembly

Methodology Applied
Scientific EffectThermal feedback:

Implementation Method 2

when the RF electrode is connected to an external source of radiofrequency power, e.g., an electrosurgical generator (device used to generate therapeutic energy such as radiofrequency (RF)), and current is delivered to the RF electrode, heating of tissue occurs near and around the exposed conductive tip portion

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 3

connected to a computer for real-time monitoring and Arrhenius model calculations to optimize energy delivery and predict ablation volumes

Methodology Applied
Scientific EffectArrhenius model:

Data Source

PatentUS9833287B2Thermal feedback systems and methods of using the same
Publication Date: 2017.12.05 COVIDIEN LP
  • US9833287B2 patent drawing
  • US9833287B2 patent drawing
  • US9833287B2 patent drawing

AI summary

A system for providing feedback during an electrosurgical procedure on a target tissue is provided. The system includes an electrosurgical energy source; an electrode probe assembly connected to the electrosurgical energy source, wherein the electrode probe assembly includes at least one electrode assembly having a needle configured to deliver electrosurgical energy to the target tissue; at least one thermal feedback assembly connected to the electrosurgical energy source, wherein each thermal feedback assembly includes at least one temperature sensor assembly; and a hub configured to selectively support the electrode probe assembly and each thermal feedback assembly such that the needle of the electrode probe assembly and each temperature sensor assembly of each thermal feedback assembly are proximate one another when disposed proximate the target tissue.