Thermal Gas Flow Meter Transient Correction

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Solution Overview

Problem

Existing flow rate measuring devices face challenges in accurately measuring fluid flow rates due to dependence on physical properties such as thermal diffusion, especially when dealing with fluids of similar composition or type, leading to inaccuracies in measurement.

Innovation Solution

A flow rate measuring device that includes a heater, a temperature detector, and a flow rate correcting unit which corrects the flow rate based on the change tendency of the detected temperature over time, using transient periods and slopes to reduce the influence of physical properties affecting thermal diffusion, and is arranged with multiple temperature detectors to enhance accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If physical property value detectors are arranged side by side in the direction orthogonal to the flow direction to cope with flow rate dependence, then the measurement can handle different flow rates, but the flow rate dependence cannot be reduced when the fluid is similar in composition or type

Engineering Contradiction:
Improveflow rate dependence handlingVSAvoidflow rate measurement accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent changes the parameter used for flow rate correction from steady-state physical property values to transient response characteristics. By measuring how the detection value changes over time from the start of heating (specifically the transient period until reaching a predetermined percentage of thermal equilibrium temperature), the system captures dynamic thermal diffusion behavior that varies with flow rate but is independent of fluid composition, thereby resolving the contradiction between adaptability and precision

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If correction is based on steady-state thermal equilibrium temperature, then the measurement is simple, but the flow rate dependence on physical properties of similar fluids cannot be reduced

Engineering Contradiction:
Improvecorrection calculation simplicityVSAvoidflow rate measurement accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent applies preliminary action by measuring the transient response characteristics during the heating process before thermal equilibrium is reached. By capturing the dynamic change tendency of the detection value during the transient period (rather than waiting for steady state), the system obtains flow rate information that is independent of fluid composition, thus improving precision without significantly increasing complexity

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses periodic heating and cooling cycles to measure transient response characteristics. By repeatedly applying heat and observing the transient temperature变化 over time, the system can accurately determine flow rate based on the dynamic response pattern, which varies with flow rate but not with fluid composition, thereby resolving the contradiction between simplicity and precision

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device achieves higher accuracy in measuring fluid flow rates by minimizing the impact of physical properties, providing a more reliable and precise measurement of flow rates, even for fluids of similar composition.

Implementation Method 1

a heater (113) configured to heat a fluid

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

a temperature detector (111, 112) configured to detect a temperature of the fluid

Methodology Applied
Scientific EffectThermal detection: Temperature Gradient

Implementation Method 3

the influence of physical properties affecting thermal diffusion of a fluid similar in composition or type

Methodology Applied
Scientific EffectThermal diffusion: Diffusion

Data Source

PatentUS12061106B2Thermal gas flow meter that corrects fluid flow based on tendency of a detected flow value detected by a temperature sensor
Publication Date: 2024.08.13 OMRON CORP
  • US12061106B2 patent drawing
  • US12061106B2 patent drawing
  • US12061106B2 patent drawing

AI summary

Provided are a heater that heats a fluid, and a temperature detector that detects a temperature of the fluid, and a flow rate of the fluid flowing through a main channel is corrected based on a tendency of a detection value detected by the temperature detector to change over time.