Thermal Flow Sensing for Small-Conduit Occlusion Alarms

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Solution Overview

Problem

Existing fluid flow measurement technologies struggle to accurately measure small fluid flows in conduits, such as those found in intravenous tubing, and fail to detect conditions like occlusions or incorrect flow, particularly in pharmaceutical delivery systems.

Innovation Solution

A fluid flow measuring apparatus with a housing containing a thermal source and symmetrically positioned upstream and downstream sensors, which uses thermal energy pulses to measure temperature changes and initiate an alarm when predetermined conditions are detected, ensuring accurate flow measurement and detection of anomalies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional thermal flow sensors are used, then the device structure is simple, but the measurement precision of small fluid flows is insufficient

Engineering Contradiction:
Improvemeasurement precision of small fluid flowsVSAvoiddevice structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent employs asymmetric thermal conduction paths by positioning sensors at different distances from the thermal source (first sensor closer, second sensor farther). This asymmetric arrangement creates differential temperature measurements that are highly sensitive to small flow rates, resolving the contradiction by enhancing measurement precision through intentional asymmetry in sensor placement while maintaining a relatively simple overall device structure.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent transitions from single-point temperature measurement to multi-dimensional thermal field measurement by using multiple sensors positioned at different locations and distances from the thermal source. This dimensional expansion of measurement points enables accurate detection of small fluid flows through spatial temperature gradients, improving measurement precision without proportionally increasing device complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If single sensor measurement is used, then the device complexity is low, but the reliability of flow detection is insufficient

Engineering Contradiction:
Improvereliability of flow detectionVSAvoidsensor arrangement
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent divides the measurement function into multiple independent sensors positioned at different locations relative to the thermal source. The first sensor measures temperature at a closer distance while the second sensor measures at a farther distance, creating segmented measurement points that together provide reliable flow detection. This segmentation improves reliability by enabling cross-validation and differential measurement while keeping each sensor component relatively simple.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements feedback-based flow detection by continuously monitoring temperature differences between multiple sensors and using this information to determine flow rate and detect occlusions. The system compares expected temperature profiles with actual measurements, providing reliable flow detection through feedback mechanisms that enhance accuracy without requiring complex hardware modifications.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If thermal source continuously operates, then the measurement accuracy is maintained, but the energy consumption increases

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidenergy consumption of thermal source
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent implements periodic pulsing of the thermal source instead of continuous operation. The thermal source is activated in periodic cycles, creating time-varying temperature fields that are measured by the sensors during each pulse cycle. This periodic action maintains measurement accuracy by providing sufficient thermal contrast while significantly reducing average energy consumption compared to continuous operation.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent employs dynamic thermal measurement by using time-varying temperature profiles created through periodic thermal source activation. The system measures temperature changes over time rather than relying on steady-state temperatures, enabling accurate flow measurement during transient thermal conditions. This dynamic approach maintains measurement precision while reducing energy consumption by limiting thermal source activation to necessary measurement intervals.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus provides high-accuracy measurement of small fluid flows and alarms for conditions like occlusions, ensuring precise pharmaceutical delivery by detecting temperature variances with symmetric sensor placement and thermal energy pulses.

Implementation Method 1

causing the thermal source to pulse thermal energy

Methodology Applied
Scientific EffectThermal energy pulsing: Heating

Implementation Method 2

measuring temperature at the upstream sensor to determine a change in temperature over time at the upstream sensor

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS12487109B1Apparatus and method for determining fluid flow and alarming
Publication Date: 2025.12.02 2SG TECHNOLOGIES LLC
  • US12487109B1 patent drawing
  • US12487109B1 patent drawing
  • US12487109B1 patent drawing

AI summary

A fluid flow measuring/determining apparatus and method can measure fluid flow in a conduit. The apparatus can include a housing including a throughway configured to accept the conduit through which fluid flows, and a thermal source (either cooling or heating source) located adjacent the throughway. Sensors can be positioned adjacent the throughway and spaced symmetrically about the thermal source in upstream and downstream directions. The thermal source can be a pulsed thermal source. A controller can be connected to the sensors and configured to calculate flow rate of the fluid passing through the conduit and alarm when no flow rate or an unprescribed flow rate is detected. Flow rate and alarm characteristic calculation can be dependent on the symmetrical relationship between the sensors about the thermal source and/or the pulsed rate of the thermal source.