Thermal Gutter Guard with Conductive Ribs

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Solution Overview

Problem

Existing gutter guard systems fail to effectively prevent debris from entering gutters while allowing water to pass through, and they are hindered by freezing temperatures, leading to ice dam formation and potential damage.

Innovation Solution

A gutter debris preclusion system with a filter element supported by a rigid, thermally conductive underlying structure, incorporating resistive heating wires to melt frozen water, ensuring efficient heat transfer through multiple ribs and slots, and controlled by sensors for optimal power usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a rigid barrier with holes is used to preclude debris, then debris cannot pass through, but water cannot pass through effectively due to surface tension and adhesion forces

Engineering Contradiction:
Improvedebris entryVSAvoidwater flow
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The patent changes the physical state of water from liquid to slush/melted state using thermal energy, altering its flow characteristics to pass through the filter element effectively while maintaining debris preclusion

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the mechanical barrier system with a thermally active system that uses heat to melt ice and maintain water flow through the filter element, substituting thermal processes for mechanical water flow management

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If freezing temperatures are encountered, then water freezes and precludes water from passing into the gutter, but adding heat source increases energy consumption

Engineering Contradiction:
Improvesystem functionality in freezing conditionsVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent employs sensors that detect freezing conditions and automatically activate the heating element only when needed, creating a feedback-controlled system that minimizes energy consumption while maintaining reliability in freezing temperatures

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The heating element operates periodically based on sensor detection of freezing conditions rather than continuously, activating only when ice formation is detected and deactivating when temperatures rise, thus reducing overall energy consumption

Inventive Principle:
Principle #19Periodic action

3Strength

If snow and ice accumulate on the gutter guard, then the weight can damage the gutter or gutter guard, but designing for high loads increases complexity and cost

Engineering Contradiction:
Improveload bearing capacityVSAvoidstructural complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by melting snow and ice before they can accumulate to damaging weights, using the heating element to prevent ice buildup rather than designing the structure to withstand heavy ice loads

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent converts the harmful effect of freezing temperatures and ice accumulation into a beneficial process by using the detected freezing conditions to activate heating that melts the ice, transforming the problem of ice weight into a controlled melting process

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively prevents debris from entering gutters while allowing water to flow, maintains functionality in freezing conditions, reduces icicle formation, and prevents damage from frozen water loads, facilitating efficient rainwater collection.

Implementation Method 1

incorporating resistive heating wires to melt frozen water

Methodology Applied
Scientific EffectResistive heating: Joule Heating

Implementation Method 2

Both the filter element and the rigid body are formed of metallic heat conducting material and the filter element is provided in contact with the rigid body. A heat source is located adjacent the rigid body to conduct heat into the body and then to the filter element through the body

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS8438787B2De-iced gutter debris preclusion system
Publication Date: 2013.05.14 ALL WEATHER ARMOUR LLC
  • US8438787B2 patent drawing
  • US8438787B2 patent drawing
  • US8438787B2 patent drawing

AI summary

The invention includes a substantially rigid body providing underlying support for a filter screen. The invention further includes at least one heating wire disposed adjacent to the body, which is formed of heat conductive material. The body is configured with multiple ribs extending up from a floor so that heat transfer from the body to the screen can occur in a variety of different locations to keep the screen sufficiently heated. The body also includes a wing for interfacing with roofing and openings to allow water filtering through the screen to migrate down into the gutter. A cover overlies a channel, which contains one or more of the heating wires. The system includes a flange attached to the body and extends into the gutter enhancing the heat transfer from the body to within the gutter to keep the water flowing in gutter.