Thermal Head Printing Apparatus Vertical Motor Nesting

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Solution Overview

Problem

Publicly known thermal-transfer printing apparatuses face challenges in downsizing the configuration that displaces the thermal head while increasing the printable range, as extending the movable range of the thermal head in the left-right direction requires widening the interval between end assemblies, which can lead to interference with other components, and disposing a second motor near the driving belt increases the apparatus size.

Innovation Solution

The printing apparatus incorporates a second motor that overlaps with the first motor in the up-down direction, allowing the head holding member to slide in the up-down direction and move the thermal head in the left-right direction without increasing the size of the configuration, by using a guide rail and pivoting members to maintain the thermal head's position and prevent interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If the movable range of the thermal head in the left-right direction is extended, then the printable range is increased, but the interval between end assemblies must be widened which causes interference with other components

Engineering Contradiction:
Improvemovable range of thermal headVSAvoidinterference between components
Core Design Contradiction:
Length of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent moves the second motor from a lateral position to a position overlapping the first motor in the up-down direction (vertical dimension). This spatial reconfiguration allows the thermal head to achieve a larger left-right movement range without requiring increased lateral spacing between end assemblies, thereby avoiding interference with other components while extending the printable range

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If a second motor is disposed near the driving belt to enable thermal head movement, then the movement function is achieved, but the apparatus size increases

Engineering Contradiction:
Improvethermal head movement functionVSAvoidapparatus size
Core Design Contradiction:
Ease of operationVSVolume of stationary object

Solution Approach 1:

The patent positions the second motor such that it overlaps with the first motor in the up-down direction, effectively nesting the second motor within the vertical space occupied by the first motor assembly. This nested arrangement enables the thermal head movement function to be achieved without increasing the overall lateral footprint of the apparatus, maintaining a compact configuration while preserving full movement capability

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS10099492B1Printing apparatus
Publication Date: 2018.10.16 BROTHER KOGYO KK
  • US10099492B1 patent drawing
  • US10099492B1 patent drawing
  • US10099492B1 patent drawing

AI summary

There is provided a printing apparatus including: a base; a thermal head; a first motor; a second motor; a head holding member holding the thermal head; a first pivoting member and a second pivoting member pivotally supported by the base; a guide rail extending in a second direction and connected to a first end of the first pivoting member on a first side in a first direction and to a second end of the second pivoting member on the first side in the first direction; a head pressing member which is in contact with the guide rail to be slidable in the second direction and facing the thermal head from a first side in a third direction; and a movement mechanism configured to move the head holding member in the second direction through driving of the second motor.