Thermal Image Analysis for Automated Structure Anomaly Detection

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Solution Overview

Problem

Current methods for thermal analysis of structures in images require labor-intensive manual inspection by technicians, which is inefficient and requires expertise, especially when dealing with large volumes of images.

Innovation Solution

Implementing machine-learned models to automatically analyze thermal images by identifying objects and correlating them with visible light images, using image registration algorithms to detect anomalies and calculate severity scores based on temperature criteria, reducing the need for manual intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual inspection by technicians is used to analyze thermal images, then expertise and accuracy in identifying thermal anomalies are maintained, but labor intensity and time consumption increase significantly

Engineering Contradiction:
Improvethermal anomaly detection accuracyVSAvoidinspection time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent introduces an intermediary system consisting of image processing algorithms and machine learning models that act as a bridge between thermal images and expert analysis. The system automatically processes thermal images, detects anomalies, and prioritizes them, eliminating the need for manual inspection while maintaining detection accuracy through sophisticated computational methods

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical system of manual visual inspection with an automated computational system. Machine learning models and image processing algorithms substitute human technicians, performing thermal anomaly detection, classification, and prioritization automatically, thereby reducing inspection time while maintaining or improving detection accuracy

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If manual inspection methods are used for large volumes of images, then detailed analysis can be performed, but productivity and efficiency decrease

Engineering Contradiction:
Improvethermal anomaly detection capabilityVSAvoidimage analysis throughput
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent segments the image analysis process into distinct automated stages: pre-processing, anomaly detection, classification, and prioritization. Each stage is handled by specialized algorithms that work together to process large volumes of images efficiently while maintaining detailed analysis capability through systematic breakdown of the inspection task

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces manual inspection mechanics with automated computational mechanics. Machine learning models process images at speeds impossible for human technicians, enabling high-volume throughput while maintaining detection precision through sophisticated algorithms that analyze thermal patterns, gradients, and anomalies

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If automated machine-learned models are implemented to analyze thermal images, then productivity and speed increase, but system complexity increases

Engineering Contradiction:
Improveimage analysis throughputVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent implements a universal automated system that performs multiple functions: thermal anomaly detection, object identification, image registration, and result prioritization. This multi-functional system handles the entire inspection workflow through integrated machine learning models, increasing productivity while managing complexity through consolidation of functions into a cohesive automated platform

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent creates a self-service system where machine learning models automatically perform all inspection tasks without human intervention. The system self-regulates by detecting anomalies, classifying them by severity, and prioritizing results automatically, thereby increasing productivity while the modular architecture manages system complexity through autonomous operation

Inventive Principle:
Principle #25Self-service

4Loss of time

If automated systems are used to reduce manual intervention, then time and expertise requirements decrease, but the complexity of implementation increases

Engineering Contradiction:
Improveinspection timeVSAvoidautomation system complexity
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by pre-training machine learning models with extensive thermal image data before deployment. The system is pre-configured with anomaly detection algorithms and prioritization criteria, enabling it to immediately process images with minimal human intervention. This preliminary preparation reduces ongoing inspection time while managing implementation complexity through advance system setup

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent incorporates feedback mechanisms where the automated system continuously learns from processed images and adjusts its detection and prioritization criteria. This feedback loop improves system performance over time while reducing the need for manual recalibration, thereby decreasing time requirements while the learning algorithms manage complexity through adaptive optimization

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Automated detection and ranking of thermal anomalies reduces the time and expertise required, prioritizes critical issues, and prevents equipment failure by efficiently identifying maintenance needs.

Implementation Method 1

a thermal image which depicts the structure

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Data Source

PatentUS20250356611A1Implementing machine-learned models during image analysis to evaluate temperatures of objects associated with a structure
Publication Date: 2025.11.20 FLUKE CORP
  • US20250356611A1 patent drawing
  • US20250356611A1 patent drawing
  • US20250356611A1 patent drawing

AI summary

A method for analyzing images includes obtaining a visible light image which depicts a structure and a thermal image which depicts the structure, implementing one or more first machine-learned models to identify a class associated with the structure in the visible light image, based on the visible light image, implementing one or more second machine-learned models to identify one or more objects associated with the structure in the visible light image, based on the visible light image and the class associated with the structure, determining a temperature associated with each object among the one or more objects, based on the thermal image, evaluating for each object among the one or more objects, whether a temperature value associated with a respective object among the one or more objects satisfies a temperature criteria associated with the respective object, and providing an output based on the evaluating.