Thermal Imaging ML Detection for Data Center Cooling Anomalies

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Solution Overview

Problem

Existing methods for detecting thermal anomalies in IT infrastructure environments, such as data centers, are inadequate in real-time monitoring and addressing cooling system failures due to unaccounted issues like obstructions, incorrect server blanking, and external factors, leading to potential overheating and damage.

Innovation Solution

Implementing machine learning-based thermal anomaly detection systems using thermal imaging and computer vision to identify and address thermal anomalies in real-time, utilizing convolutional neural networks and remedial actions to adjust cooling systems and identify root causes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional thermal monitoring methods are used in IT infrastructure environments, then the system structure remains simple and easy to operate, but the detection precision and reliability of thermal anomalies are insufficient, leading to delayed failure detection

Engineering Contradiction:
Improvethermal anomaly detection precisionVSAvoidmonitoring system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces thermal imaging sensors as an intermediary device to capture thermal radiation from IT equipment and environments. These sensors convert thermal energy into electrical signals that can be processed by the machine learning system, enabling precise non-contact temperature measurement without physical interference with the monitored systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces traditional mechanical contact-based temperature sensing methods with optical-based thermal imaging technology. This substitution allows for remote, non-contact temperature field measurement, eliminating the need for physical sensors attached to equipment while achieving higher measurement precision through comprehensive thermal field visualization.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 3:

The system employs machine learning models that automatically analyze thermal imaging data and identify anomalies without requiring manual intervention or expert interpretation. The algorithm self-adjusts and improves detection accuracy by learning from historical thermal data patterns, reducing the need for human operators while maintaining high detection precision.

Inventive Principle:
Principle #25Self-service

2Reliability

If real-time thermal monitoring is implemented using machine learning, then the reliability and speed of anomaly detection improve, but the device complexity and computational requirements increase

Engineering Contradiction:
Improvethermal anomaly detection reliabilityVSAvoidprocessing system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system performs preliminary actions by continuously collecting and storing thermal imaging data from multiple sources, preprocessing the images to enhance quality and extract relevant features before analysis. Historical thermal data is accumulated and used to train machine learning models in advance, enabling the system to quickly and reliably detect anomalies when they occur without requiring complex real-time processing of raw data.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent segments the thermal monitoring system into distinct functional modules: thermal imaging data acquisition from multiple sensors, image preprocessing and enhancement, feature extraction, machine learning-based anomaly detection, and remedial action execution. This segmentation allows each module to be optimized independently, improving overall reliability while managing complexity through modular architecture.

Inventive Principle:
Principle #1Segmentation

3Measurement precision

If comprehensive thermal imaging data collection is performed across multiple areas, then the detection coverage and measurement precision improve, but the quantity of data processed and energy consumption increase

Engineering Contradiction:
Improvethermal anomaly detection precisionVSAvoiddata processing energy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The system extracts only the essential and relevant features from comprehensive thermal imaging data before feeding them to the machine learning model. Instead of processing entire high-resolution thermal images, the system identifies and extracts key thermal characteristics such as temperature gradients, anomaly patterns, and critical hotspots, significantly reducing computational load and energy consumption while maintaining detection precision.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent implements a hierarchical monitoring approach where thermal imaging is performed at different levels of detail. Critical areas and equipment are monitored with high precision thermal imaging, while less critical areas use lower-resolution monitoring. This partial action strategy ensures comprehensive coverage and high detection precision for important targets while reducing overall data processing requirements and energy consumption.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables real-time detection and remediation of thermal anomalies, reducing the risk of overheating and energy inefficiencies in IT infrastructure environments, improving sustainability and operational efficiency.

Implementation Method 1

thermal imaging data for at least one area of an information technology infrastructure environment obtained from one or more thermal imaging sensors

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Data Source

PatentUS20260044404A1Machine learning-based detection of thermal anomalies in information technology infrastructure environments
Publication Date: 2026.02.12 DELL PROD LP
  • US20260044404A1 patent drawing
  • US20260044404A1 patent drawing
  • US20260044404A1 patent drawing

AI summary

An apparatus comprises at least one processing device configured to generate a first data structure comprising thermal imaging data for an area of an information technology infrastructure environment obtained from thermal imaging sensors, and to process, utilizing at least one thermal anomaly detection machine learning model, at least a portion of the first data structure to generate a second data structure characterizing thermal anomalies detected in the area of the information technology infrastructure environment. The at least one processing device is further configured to select remedial actions to be performed in the information technology infrastructure environment for addressing the thermal anomalies detected in the area of the information technology infrastructure environment, and to perform at least one of the selected remedial actions in the information technology infrastructure environment.