Thermal Indicator with Reversible Thermochromic Material

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Solution Overview

Problem

Aerosol-generating articles with combustible carbonaceous heat sources often remain too hot after use, making it difficult for users to determine when they are extinguished, which poses a risk for disposal and proper handling.

Innovation Solution

Incorporating a thermal indicator with reversible thermochromic materials on the outer surface downstream of the combustible carbonaceous heat source, which undergoes visible color changes at specific temperature thresholds, providing a visual indication when the heat source has cooled sufficiently for safe disposal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a combustible carbonaceous heat source is used to generate aerosol, then aerosol generation is achieved, but the heat source remains hot after use making it difficult to determine when it is extinguished

Engineering Contradiction:
Improveaerosol generationVSAvoidheat source temperature status
Core Design Contradiction:
ReliabilityVSDifficulty of detecting and measuring

Solution Approach 1:

The patent applies a thermal indicator comprising thermochromic material that changes color in response to temperature changes. The indicator transitions from a first color when the heat source is hot to a second color when cooled to a safe temperature, providing visual feedback to users about the heat source status without affecting aerosol generation.

Inventive Principle:
Principle #32Color changes

2Duration of action of moving object

If the combustible carbonaceous heat source remains hot after use, then aerosol generation function is maintained, but user safety is compromised due to inability to detect when the device is safe for disposal

Engineering Contradiction:
Improveheat source operational durationVSAvoidthermal hazard to user
Core Design Contradiction:
Duration of action of moving objectVSObject-affected harmful factors

Solution Approach 1:

The thermal indicator provides visual feedback to users about the temperature status of the heat source. By observing the color change of the indicator, users can determine when the heat source has cooled to a safe temperature for disposal, eliminating the uncertainty and safety hazard associated with handling a potentially hot device.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The thermal indicator effectively signals to the user when the aerosol-generating article has cooled to a safe temperature for disposal, enhancing user safety and proper handling by providing a visual cue for when the device is ready to be discarded.

Implementation Method 1

the thermal indicator comprises at least one reversible thermochromic material that undergoes a first reversible visible colour change when the temperature of the thermal indicator rises to a first switching temperature

Methodology Applied
Scientific EffectThermochromism: Thermochromism

Implementation Method 2

a second reversible visible colour change when the temperature of the thermal indicator falls to a second switching temperature

Methodology Applied
Scientific EffectThermochromism: Thermochromism

Data Source

PatentUS11330835B2Aerosol-generating article comprising a thermal indicator
Publication Date: 2022.05.17 PHILIP MORRIS PRODUCTS SA
  • US11330835B2 patent drawing

AI summary

An aerosol generating article is provided, including a combustible carbonaceous heat source; an aerosol-forming substrate; and a thermal indicator provided on an outer surface of the aerosol-generating article downstream of the combustible carbonaceous heat source. The thermal indicator includes at least one reversible thermochromic material that undergoes a first reversible visible colour change when a temperature of the thermal indicator rises to a first switching temperature and a second reversible visible colour change when a temperature of the thermal indicator falls to a second switching temperature. The first switching temperature is below about 80° C. and the second switching temperature is lower than or equal to the first switching temperature.