Thermal Inspection Route GUI with Visual Feedback

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Solution Overview

Problem

Conventional systems for defining equipment inspection routes using infrared thermal imaging instruments are unintuitive and difficult to use, lacking guidance for users to identify inspection locations accurately.

Innovation Solution

A graphical user interface (GUI) system that allows users to capture, organize, and annotate thermographic images on a base computer, enabling the creation and management of inspection routes, which can be transferred to portable imaging devices for intuitive navigation and data collection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If a base computer system is used to define inspection routes, then the route can be stored and transferred to portable devices, but the system becomes unintuitive and difficult to use

Engineering Contradiction:
Improveroute storage and transferVSAvoidusability
Core Design Contradiction:
Extent of automationVSEase of operation

Solution Approach 1:

The system uses visual copying by displaying captured thermal images on the base computer screen and allowing users to select images by visually identifying them. The selected images are then copied to define route locations, eliminating the need for complex coordinate input or memorization while maintaining automation benefits

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The base computer acts as an intermediary between the portable imaging device and the user. It receives images from the portable device, displays them for visual selection, and processes the route definition. This intermediary role simplifies the user interface by providing a larger display and more versatile input methods while maintaining the portability benefits

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If the system provides only component names for inspection, then the route definition is simple, but users lack guidance to accurately identify the appropriate components

Engineering Contradiction:
Improveroute definition processVSAvoidcomponent identification accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The system provides visual feedback by displaying captured thermal images on the base computer after each capture. Users can verify whether the captured image shows the correct component before confirming it as a route location. This immediate feedback loop ensures accurate component identification while maintaining a simple操作流程

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary capture of thermal images at potential inspection locations before finalizing the route definition. These pre-captured images serve as visual references that users can review and select from, ensuring that only accurate component locations are included in the final route while keeping the overall process simple

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates easier and more accurate equipment inspections by visually comparing previous and current thermographic images, providing location information and other data to ensure correct imaging of equipment components, thereby improving usability and efficiency of the inspection process.

Implementation Method 1

a sensor for detecting infrared emissions and configured to generate thermal data corresponding to the detected emissions

Methodology Applied
Scientific EffectInfrared radiation detection: Infrared Radiation

Data Source

PatentUS8148687B1System and method for creating equipment inspection routes
Publication Date: 2012.04.03 FLUKE CORP
  • US8148687B1 patent drawing
  • US8148687B1 patent drawing
  • US8148687B1 patent drawing

AI summary

A graphical user interface for creating and organizing equipment inspection routes is provided. The interface can be used to retrieve thermographic images from a portable infrared imager. Viewed as thumbnails, these images can be annotated and placed in a user-specified linear order defining an inspection route. The route information can be transferred to portable infrared imager and displayed on the imager as thermographic image data with annotations.