Thermal Interface Metrology Using Periodic Heating for Buried Rth

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Solution Overview

Problem

Conventional thermal measurement techniques struggle to non-destructively characterize deeply buried interfaces with low thermal interfacial resistance (Rth) in vertically stacked semiconductor packages, as they are limited by thermal penetration depth and challenges in resolving small temperature jumps.

Innovation Solution

Developed metrology systems using radial spreading and 1D gradient techniques to measure thermal conductance, employing periodic heating and infrared thermometry to extract interfacial thermal resistance (Rth) by analyzing temperature oscillations and phase differences across the stack surfaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional thermal measurement techniques are used, then measurement simplicity is maintained, but measurement precision deteriorates for deeply buried interfaces with low thermal interfacial resistance

Engineering Contradiction:
Improveinterfacial thermal resistance measurementVSAvoidmeasurement system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies periodic heating to the sample and measures temperature oscillations at different depths. By using periodic action at specific frequencies, the thermal waves penetrate to different depths, enabling selective measurement of deeply buried interfaces. The periodic heating creates measurable temperature oscillations that propagate through the stack, allowing extraction of interfacial thermal resistance at buried interfaces without requiring direct access to the interface location.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent changes the frequency parameter of the periodic heating to control thermal penetration depth. By varying the heating frequency, different depths within the semiconductor stack can be probed. This parameter change enables the measurement system to selectively target deeply buried interfaces while maintaining a relatively simple measurement setup, resolving the contradiction between measurement precision and device complexity.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If thermal penetration depth is increased to reach deeply buried interfaces, then measurement capability improves, but temperature jump resolution becomes more difficult

Engineering Contradiction:
Improveinterface characterization accuracyVSAvoidtemperature jump detection
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

By using periodic heating instead of steady-state heating, the patent creates oscillating temperature fields that maintain larger temperature amplitudes at depth compared to steady-state conditions. The periodic action prevents thermal equilibrium, allowing temperature oscillations to be detected even at deeply buried interfaces where the absolute temperature jump would be very small in steady-state measurements.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent employs thermal vibration through periodic heating, creating oscillating temperature fields that propagate through the semiconductor stack. This thermal vibration approach amplifies the detectable signal at buried interfaces by maintaining dynamic temperature oscillations rather than relying on small static temperature differences, thereby improving both reliability and measurement precision simultaneously.

Inventive Principle:
Principle #18Mechanical vibration

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These methods enable accurate, non-destructive measurement of deeply buried interfaces with low Rth values, enhancing the characterization of thermal properties in multi-layer semiconductor stacks, thereby improving thermal management and reliability.

Implementation Method 1

A periodic heat input is applied to a first outer surface of the sample

Methodology Applied
Scientific EffectPeriodic heating: Heating

Implementation Method 2

A first thermal measurement device may be positioned to measure a first outer surface of the stack and a second thermal measurement device may be positioned to measure a second outer surface of the stack

Methodology Applied
Scientific EffectInfrared thermometry: Infrared Radiation

Data Source

PatentUS20250383236A1Thermal property measurement systems and methods for electronics
Publication Date: 2025.12.18 PURDUE RES FOUND
  • US20250383236A1 patent drawing
  • US20250383236A1 patent drawing
  • US20250383236A1 patent drawing

AI summary

A metrology system may measure thermal conductance across an interface between a first material layer bonded to a second material layer. The first material layer may include a first outward facing and the second material layer may include a second outward facing surface. The system may include a heating source which provides periodically varying heat across the first outward facing surface, and a heat sink in contact with the second outward facing surface. The system may further include a first thermal measurement device configured to measure a temperature of the first outward facing surface, and a second thermal measurement device configured to measure a temperature of the second outward facing surface. The system may generate, based on a plurality of measurements acquired over time, a thermal conductance measurement across the interface between the first material layer bonded to the second material layer.