Thermal Management System for Electronic Devices

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Solution Overview

Problem

Electronic devices face challenges in managing heat generation, which can lead to overheating and damage to temperature-sensitive components or discomfort for users, especially when exposed to sunlight or used in varying environmental conditions.

Innovation Solution

A closed-loop thermal management system that uses temperature sensors and environmental data to predict temperature rises, adjusting component settings, reducing heat-producing activities, and activating heat-blocking components like liquid crystal shutters to maintain optimal temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If electrical components operate at high power levels, then device functionality and performance are improved, but heat generation increases causing overheating and potential damage to temperature-sensitive components

Engineering Contradiction:
Improvedevice performanceVSAvoiddevice temperature
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The thermal management model predicts future temperature rises before they occur by analyzing current temperature trends and operational parameters. This preliminary prediction allows the system to take preventive cooling actions or reduce power levels before overheating occurs, maintaining both high performance and safe temperatures

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors temperature sensor data and feeds this information back to the thermal management model. The model uses this feedback to dynamically adjust component power levels and cooling strategies in real-time, ensuring optimal balance between performance and thermal safety

Inventive Principle:
Principle #23Feedback

2Productivity

If the device operates in sunlight or high-temperature environments, then device availability is maintained, but temperature-sensitive components are at risk of damage

Engineering Contradiction:
Improvedevice availabilityVSAvoidenvironmental heat exposure
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The thermal management model incorporates environmental conditions into its predictions and takes preliminary protective actions before temperature thresholds are exceeded. By predicting temperature rises from environmental exposure, the system can pre-adjust power levels or activate cooling mechanisms to protect sensitive components while maintaining device availability

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically changes operational parameters such as processor frequency, display brightness, and wireless transmission power based on predicted thermal conditions. These parameter adjustments reduce heat generation in response to environmental heat exposure, protecting components while keeping the device functional

Inventive Principle:
Principle #35Parameter changes

3Reliability

If abrupt shutdown is implemented when temperature threshold is exceeded, then component damage is prevented, but device functionality is disrupted and user convenience is reduced

Engineering Contradiction:
Improvecomponent protectionVSAvoiduser convenience
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

By predicting temperature rises before they reach dangerous levels, the system can gradually reduce power levels or activate cooling measures in advance. This prevents the need for abrupt shutdowns while still protecting components, thereby maintaining user convenience and device functionality

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The thermal management system dynamically adjusts operational parameters in real-time based on predicted thermal conditions. Instead of static on/off control, the system continuously modulates power levels and cooling strategies, enabling smooth transitions that protect components without disrupting user experience

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively prevents overheating by dynamically managing heat production and dissipation, ensuring the longevity of components and user comfort by maintaining safe operating temperatures.

Implementation Method 1

Temperature sensors in the device may be used to measure internal temperatures

Methodology Applied
Scientific EffectTemperature sensing: Thermistor

Implementation Method 2

activating a heat blocking component such as an electronic shutter

Methodology Applied
Scientific EffectLiquid crystal optical modulation: Liquid Crystals

Data Source

PatentUS10555436B1Electronic device with thermal management system
Publication Date: 2020.02.04 APPLE INC
  • US10555436B1 patent drawing
  • US10555436B1 patent drawing
  • US10555436B1 patent drawing

AI summary

An electronic device may have electrical components that produce heat during operation. An electronic device may also be heated by sunlight incident on the device. A thermal management model may take into account device structures such as housing materials in modeling the thermal behavior of the device. Temperature sensors in the device may be used to measure internal temperatures. The model may use temperature measurements and other data such as environmental data measured with sensors in predicting temperatures for one or more regions in a device. In response to prediction of a temperature greater than a predetermined threshold, the device may take remedial action to avoid overheating. Remedial action may include adjusting electrical components so that they produce less heat, activating a heat blocking component such as an electronic shutter, and reducing communications activity levels and other software activity levels.