Thermal Manager Fan Speed Control via Power-Airflow Correlation

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Solution Overview

Problem

Current thermal management systems in information handling systems often lack sufficient input parameters to accurately determine the thermal health of components like PCI and I/O cards, leading to inefficient cooling and increased power consumption, as they typically rely on static airflow assumptions or manual configurations.

Innovation Solution

A system with temperature sensors and a thermal manager that estimates thermal conditions based on power consumption and airflow velocity, dynamically adjusting cooling fan speeds to optimize airflow and reduce power usage, even for components without temperature reporting capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If static airflow assumptions or manual configurations are used for thermal management, then system complexity is reduced, but thermal management precision and efficiency deteriorate

Engineering Contradiction:
Improvethermal management system complexityVSAvoidthermal health determination accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The thermal management system automatically determines thermal health of components by utilizing available sensor data and making reasonable assumptions, eliminating the need for manual configuration. The system self-adjusts airflow requirements based on detected component presence and power consumption patterns, providing accurate thermal management without increasing operational complexity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system continuously monitors temperature sensor data and power consumption information, using this feedback to dynamically adjust airflow requirements. By correlating power consumption with thermal conditions, the system refines its thermal health assessments over time, improving precision while maintaining automated operation.

Inventive Principle:
Principle #23Feedback

2Reliability

If more airflow is used to cool I/O cards based on worst-case assumptions, then thermal reliability is improved, but energy consumption increases

Engineering Contradiction:
Improvethermal control reliabilityVSAvoidair mover power consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system dynamically adjusts airflow requirements based on actual operating conditions rather than maintaining static worst-case airflow levels. By correlating real-time power consumption data with thermal models, the system optimizes airflow to match actual thermal needs, reducing energy consumption while maintaining reliable thermal control.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes airflow parameters based on detected component states and power consumption levels. Instead of using fixed worst-case airflow settings, the system adjusts airflow requirements dynamically according to actual thermal conditions, thereby reducing energy consumption while maintaining thermal reliability.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If minimum open loop air mover speeds are set based on system characterization, then thermal coverage is improved, but device complexity and testing requirements increase

Engineering Contradiction:
Improvethermal management coverageVSAvoidsystem characterization complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system automatically determines appropriate airflow speeds by utilizing available sensor data and power consumption information, eliminating the need for extensive manual system characterization and testing. The thermal manager self-configures airflow requirements based on detected component presence and operational patterns, reducing complexity while maintaining comprehensive thermal coverage.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for precise thermal control, reducing waste energy and improving user experience by dynamically adjusting cooling based on actual thermal conditions and component-specific requirements, enhancing the efficiency and reliability of thermal management.

Implementation Method 1

a plurality of temperature sensors configured to sense temperatures at a plurality of locations associated with an information handling system

Methodology Applied
Scientific EffectTemperature sensing:

Implementation Method 2

a cooling subsystem comprising at least one cooling fan configured to generate a cooling airflow in the information handling system

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS10130014B2Systems and methods for thermal management of an information handling system using correlations between fan speed and flow rate based on system configuration
Publication Date: 2018.11.13 DELL PROD LP
  • US10130014B2 patent drawing
  • US10130014B2 patent drawing
  • US10130014B2 patent drawing

AI summary

A system may include a plurality of temperature sensors configured to sense temperatures at a plurality of locations associated with an information handling system, a cooling subsystem comprising at least one cooling fan configured to generate a cooling airflow in the information handling system and a thermal manager communicatively coupled to the plurality of temperature sensors and the cooling subsystem. The thermal manager may be configured to, based on at least a power provided to a subsystem of the information handling system, estimate a thermal condition proximate to the subsystem and set a speed of the at least one cooling fan based on the estimated thermal condition and a required linear airflow velocity associated with the subsystem.