Thermally Actuated Microfluidic Valves for Parallel PCR Chambers

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Solution Overview

Problem

Current diagnostic analyses in the medical diagnostics industry face bottlenecks due to the need for specialized equipment and trained personnel, leading to delays and inefficiencies in processing biological samples, particularly in PCR and nucleotide detection.

Innovation Solution

A microfluidic cartridge system that enables PCR on multiple samples in parallel within microfluidic channels, using thermal cycling and microfluidic valves for independent control of sample processing, allowing for high-throughput detection of polynucleotides.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If specialized equipment and trained personnel are used for diagnostic analyses, then measurement precision and reliability are improved, but device complexity and ease of operation worsen

Engineering Contradiction:
Improvediagnostic analysis accuracyVSAvoidequipment specialization
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system divides the diagnostic process into discrete modular components: sample loading, thermal cycling for PCR, and detection. Each function is performed in a separate module that can be independently optimized and controlled, reducing overall system complexity while maintaining precision

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The microfluidic cartridge is designed to be self-contained with integrated reagents, primers, and detection components. The system performs automated sample processing through programmed thermal cycling and fluid manipulation, reducing dependence on trained personnel for manual operations

Inventive Principle:
Principle #25Self-service

2Productivity

If batch processing is used for diagnostic equipment, then device complexity is reduced, but productivity and loss of time worsen

Engineering Contradiction:
Improvesample processing throughputVSAvoidprocessing delay
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The system uses multiple independent microfluidic channels that can process multiple samples simultaneously in parallel. Each channel operates independently but shares common control infrastructure, enabling high-throughput processing without requiring complex coordination

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The thermal cycling process continuously processes samples through repeated heating and cooling cycles without interruption. The automated fluid handling system maintains continuous sample flow and reagent delivery throughout the PCR process, eliminating idle time between operations

Inventive Principle:
Principle #20Continuity of useful action

3Loss of time

If on-demand processing is implemented, then loss of time is reduced, but device complexity and use of energy worsen

Engineering Contradiction:
Improvesample-to-result timeVSAvoidthermal cycling energy consumption
Core Design Contradiction:
Loss of timeVSUse of energy by moving object

Solution Approach 1:

The thermal cycling is performed in localized microfluidic chambers rather than bulk processing. The small volume of sample and reagent in each channel requires minimal energy for heating and cooling, enabling rapid on-demand processing with reduced energy consumption

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Reagents and primers are pre-loaded into the microfluidic cartridge before sample introduction. The system is primed and ready for immediate processing, eliminating preparation time and enabling on-demand operation without extensive setup energy requirements

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates rapid and automated diagnostic results for multiple samples, reducing the need for specialized equipment and trained personnel, and enabling on-demand processing with improved throughput and efficiency.

Implementation Method 1

a flow channel, wherein the first and second load channels are each connected to the flow channel, and wherein the first and second load channels each contain a thermally responsive substance that, upon actuation of the valve, flows into the flow channel thereby sealing it

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 2

wherein the flow channel is constricted along a length either side of the first and second load channels

Methodology Applied
Scientific EffectPressure increase through constriction: Pressure Increase

Data Source

PatentUS12128405B2Microfluidic valve and method of making same
Publication Date: 2024.10.29 HANDYLAB INC
  • US12128405B2 patent drawing
  • US12128405B2 patent drawing
  • US12128405B2 patent drawing

AI summary

The present technology provides for a microfluidic substrate configured to carry out PCR on a number of polynucleotide-containing samples in parallel. The substrate can be a single-layer substrate in a microfluidic cartridge. Also provided are a method of making a microfluidic cartridge comprising such a substrate. Still further disclosed are a microfluidic valve suitable for use in isolating a PCR chamber in a microfluidic substrate, and a method of making such a valve.