Thermal Module Fin Channels for External-Air Entrainment

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Solution Overview

Problem

The existing thermal modules in electronic devices like notebook computers suffer from reduced thermal dissipation efficiency due to limited airflow into the fin assembly, which hampers effective heat dissipation.

Innovation Solution

The thermal module incorporates a fin assembly with multiple fins arranged to form flow channels, featuring a first inlet, at least one second inlet, and an outlet, allowing gas flow from the fan to enter and external gas flow to be drawn into the channels, thereby increasing the low-temperature gas flow proportion and enhancing thermal exchange efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the fin assembly uses a conventional single-inlet structure, then the structure is simple, but the airflow capacity into the fin assembly is limited

Engineering Contradiction:
Improveairflow capacityVSAvoidfin assembly structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The fin assembly is segmented into multiple independent flow channels, each with its own inlet structure. This segmentation allows each channel to independently draw in airflow, significantly increasing the total airflow capacity into the fin assembly while maintaining a relatively simple overall structure through modular repetition of the inlet-channel outlet unit.

Inventive Principle:
Principle #1Segmentation

2Productivity

If cold air from outside the thermal module is not drawn into the fin assembly, then the structure remains conventional, but the thermal dissipation efficiency cannot be improved

Engineering Contradiction:
Improvethermal dissipation efficiencyVSAvoidflow channel configuration
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The inlet structure extends into another dimension by projecting inward from the inlet opening into the flow channel. This three-dimensional configuration creates a low-pressure zone that actively draws cold air from outside the thermal module into the flow channel, enabling effective thermal dissipation while integrating seamlessly into the existing fin assembly structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The configuration of the fin assembly increases the flow capacity and proportion of low-temperature gas flow, improving thermal dissipation efficiency by enhancing the thermal exchange between the gas flow and the fin assembly.

Implementation Method 1

a gas flow generated by the fan flows into the flow channel from the first inlet and flows out of the flow channel from the outlet

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 2

a gas flow outside the fin assembly is drawn by the gas flow in the flow channel to flow into the flow channel from the at least one second inlet

Methodology Applied
Scientific EffectEntrainment: Entrainment

Implementation Method 3

the thermal exchange efficiency between the gas flow in each of the flow channels and the fin assembly is improved

Methodology Applied
Scientific EffectHeat Exchanger: Heat Exchanger

Data Source

PatentUS12402270B2Thermal module
Publication Date: 2025.08.26 ACER INC
  • US12402270B2 patent drawing
  • US12402270B2 patent drawing
  • US12402270B2 patent drawing

AI summary

A thermal module includes a fan and a fin assembly. The fan has an air outlet. The fin assembly has multiple fins, and is disposed to the air outlet of the fan. The fins are disposed side by side to form multiple flow channels. Each of the flow channels has a first inlet, at least one second inlet, and an outlet. In each of the flow channels, a gas flow generated by the fan flows into the flow channel from the first inlet and flows out of the flow channel from the outlet, and a gas flow outside the fin assembly is drawn by the gas flow in the flow channel to flow into the flow channel from the at least one second inlet.