Thermal Module Lifting Mechanism for Nucleic Acid Detection Alignment

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Solution Overview

Problem

Existing nucleic acid amplification apparatuses face challenges in maintaining uniform temperature control across samples, leading to inefficient amplification reactions due to temperature differences between the central and outer edge portions of thermal blocks, and alignment issues with optical modules result in inconsistent detection results.

Innovation Solution

The apparatus incorporates a lifting device with a height adjusting mechanism and compliant bumpers to vertically move the thermal module, allowing for precise alignment and uniform temperature control, while a horizontal moving structure minimizes optical module movement and ensures consistent detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the thermal block is used for nucleic acid amplification reaction, then the amplification reaction can be performed, but temperature differences occur between the central and outer edge portions leading to non-uniform temperature control

Engineering Contradiction:
Improvetemperature uniformityVSAvoidamplification efficiency
Core Design Contradiction:
TemperatureVSProductivity

Solution Approach 1:

The thermal block is divided into multiple independent heating zones (central zone and outer edge zones) that can be controlled separately. This segmentation allows different temperature control strategies to be applied to different regions, enabling uniform temperature distribution across the entire thermal block despite the inherent heat conduction differences between central and outer areas.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different heating control parameters are applied to different regions of the thermal block. The central portion receives different heating power or duration compared to the outer edge portions, compensating for the heat conduction differences. This local quality adjustment ensures that all regions achieve and maintain the target temperature uniformly.

Inventive Principle:
Principle #3Local quality

2Measurement precision

If the optical module is positioned over the sample plate for detection, then detection can be performed, but alignment issues occur leading to inconsistent detection results

Engineering Contradiction:
Improvedetection consistencyVSAvoidalignment stability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent replaces manual mechanical alignment with an automated optical alignment system. The system uses optical sensors and feedback mechanisms to automatically detect and correct misalignment between the optical module and sample plate, eliminating the inconsistency caused by manual positioning and ensuring reliable, repeatable alignment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The optical module incorporates self-alignment capabilities through integrated sensors and adjustment mechanisms. The system automatically detects its own position relative to the sample plate and makes real-time corrections without external intervention, ensuring consistent detection results while improving reliability.

Inventive Principle:
Principle #25Self-service

3Reliability

If the heated lid is clamped down on the sample plate to prevent evaporation, then evaporation is prevented, but alignment between the heated lid and optical module becomes critical

Engineering Contradiction:
Improveevaporation preventionVSAvoidalignment precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The heated lid is designed with multi-functionality, serving both as an evaporation prevention cover and as an integrated alignment reference structure. The lid incorporates alignment markers or optical references that simultaneously facilitate both the sealing function (evaporation prevention) and the alignment function (optical module positioning), reducing the criticality of separate alignment procedures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the reliability and consistency of nucleic acid amplification reactions by reducing temperature differences and protecting the optical module from impact, leading to improved product life and efficient nucleic acid amplification performance.

Implementation Method 1

a lifting device for vertically moving the thermal module

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Implementation Method 2

The thermal module for heating and cooling the reaction vessel

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 3

The thermal module for heating and cooling the reaction vessel

Methodology Applied
Scientific EffectCooling: Cooling

Implementation Method 4

a light detection module that irradiates light to a reaction vessel and detects signals

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Data Source

PatentUS20240157364A1Apparatus for detecting target analyte
Publication Date: 2024.05.16 SEEGENE INC
  • US20240157364A1 patent drawing
  • US20240157364A1 patent drawing
  • US20240157364A1 patent drawing

AI summary

An apparatus for detecting a target analyte according to the present disclosure includes: a light detection module that irradiates light to a reaction vessel and detects signals; a thermal module for heating and cooling the reaction vessel; and a lifting device for vertically moving the thermal module.