Thermal Conducting Plate Control for Uniform Wide-Range Temperature
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Solution Overview
Problem
Current temperature control equipment, such as TECs, face limitations in achieving high temperature uniformity, precise control, rapid temperature changes, and a wide temperature range due to the low thermal conductivity of air and difficulty in controlling airflow.
Innovation Solution
The proposed temperature control equipment incorporates a thermal conducting plate, a temperature regulating module, a carrier plate, and a thermoelectric cooling module, which allows for precise temperature control by regulating the thermal conducting plate to a reference temperature and using the thermoelectric cooling module to control the tested object to a predetermined temperature via the carrier plate, with optional heating and cooling units to extend the temperature range.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Temperature
If air is used as the medium for temperature control, then the temperature control range can be extended, but the temperature uniformity and control precision deteriorate due to low thermal conductivity
Solution Approach 1:
The patent introduces a thermal conducting plate as an intermediary between the temperature control system and the tested object. This plate has high thermal conductivity to ensure uniform heat distribution across its surface, while the tested object is placed on top of it. The thermal conducting plate acts as a mediator that decouples the direct contact requirement from the thermal uniformity requirement, allowing air to be used as the cooling medium while maintaining temperature uniformity through the plate's high conductivity.
2Manufacturing precision
If TEC (Thermoelectric cooler) is used for precise temperature control, then temperature uniformity and control precision improve, but the temperature control range is limited
Solution Approach 1:
The patent divides the temperature control system into two independent modules: a TEC module for precise temperature control within a limited range, and a heating unit for providing additional heating capability to extend the overall temperature range. The TEC module maintains precise control and uniformity, while the heating unit supplements the temperature control range by providing heating functionality that the TEC alone cannot achieve. This segmentation allows the system to achieve both precision and wide temperature range.
3Speed
If airflow is used for rapid temperature variation, then the temperature control range can be extended, but the control difficulty increases due to difficulty in controlling airflow
Solution Approach 1:
The patent replaces the mechanical airflow control system with a thermal conduction-based system. Instead of using airflow to achieve rapid temperature variation, the system uses a heating unit that can be rapidly activated or deactivated to heat the thermal conducting plate. The high thermal conductivity of the plate ensures rapid and uniform temperature distribution across the tested object, eliminating the need for complex airflow control mechanisms while maintaining fast response capability.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution enables high temperature uniformity, precise control, rapid temperature adjustments, and a wide temperature range, reducing energy consumption and the need for additional temperature feedback components, while being flexible in operating components based on temperature differences.
Implementation Method 1
The thermoelectric cooling module is thermally connected between the thermal conducting plate and the carrier plate, and is used to control the tested object to the predetermined temperature via the carrier plate
Implementation Method 2
The temperature regulating module is thermally connected to the thermal conducting plate, and is used to regulate the thermal conducting plate to a reference temperature
Data Source
AI summary
A temperature control equipment is capable of controlling a tested object to a predetermined temperature. The temperature control equipment includes a thermal conducting plate, a temperature regulating module, a carrier plate, and a thermoelectric cooling module. The temperature regulating module is thermally connected to the thermal conducting plate for regulating the thermal conducting plate to a reference temperature. The carrier plate is used to accommodate the tested object. The thermoelectric cooling module is thermally connected between the thermal conducting plate and the carrier plate for controlling the tested object to the predetermined temperature via the carrier plate based on the reference temperature.


