Thermal Printer Dual Head Staggered Energization

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Solution Overview

Problem

Thermal printers with two thermal heads face high peak energy consumption when both heads are energized simultaneously, making it difficult to reduce the size and cost of the power source.

Innovation Solution

A thermal printer with two thermal heads, where the energization time of one head is shifted relative to the other, allowing for asynchronous or synchronous print modes to prevent simultaneous energization, thereby reducing peak current demand.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If both thermal heads are energized simultaneously, then printing speed is improved, but peak energy consumption increases

Engineering Contradiction:
Improveprinting speedVSAvoidpeak energy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent applies periodic action by implementing staggered energization cycles for the first and second thermal heads. The controller energizes the thermal heads at different time intervals within each printing cycle, so that one thermal head is energized before the other. This periodic staggering reduces the peak current demand while maintaining continuous printing operation, as the energy consumption is distributed across time rather than concentrated at a single peak moment.

Inventive Principle:
Principle #19Periodic action

2Productivity

If both thermal heads are energized simultaneously, then double-sided printing efficiency is improved, but power source size and cost increase

Engineering Contradiction:
Improvedouble-sided printing efficiencyVSAvoidpower source size
Core Design Contradiction:
ProductivityVSVolume of stationary object

Solution Approach 1:

The controller implements periodic action by establishing staggered energization timing for the two thermal heads during double-sided printing. Within each printing cycle, the first thermal head is energized at a different time than the second thermal head, creating non-overlapping peak current demands. This allows the power source to be smaller and less expensive, as it only needs to handle the current requirement of a single thermal head at any given moment, rather than the combined requirement of both heads simultaneously.

Inventive Principle:
Principle #19Periodic action

3Productivity

If both thermal heads are energized simultaneously, then printing throughput is improved, but current peak value increases

Engineering Contradiction:
Improveprinting throughputVSAvoidcurrent peak value
Core Design Contradiction:
ProductivityVSPower

Solution Approach 1:

The patent applies periodic action through staggered energization timing where the controller energizes the first thermal head and the second thermal head at different phases within each printing cycle. This creates a periodic pattern of current consumption that avoids simultaneous peaks. The printing throughput is maintained because both thermal heads remain operational and are energized in sequence, while the current peak value is reduced to match that of a single thermal head operation.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces the peak value of the required current to a level similar to that of a single-headed printer, enabling smaller and more cost-effective power sources while maintaining high-speed printing capabilities.

Implementation Method 1

When a current is applied to the heater elements corresponding to recording pixels, that is, electric energy is applied, the energized heater elements generate heat.

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS8485745B2Thermal printer and drive control method of thermal head
Publication Date: 2013.07.16 TOSHIBA TEC KK
  • US8485745B2 patent drawing
  • US8485745B2 patent drawing
  • US8485745B2 patent drawing

AI summary

A thermal printer includes a first thermal head which is so provided as to be brought into contact with one side of a paper, a second thermal head which is so provided as to be brought into contact with the other side of the paper, and a controller. The first thermal head energizes a plurality of heater elements to print dot image data on one side of the paper. The second thermal head energizes a plurality of heater elements to print dot image data on the other side of the paper. The controller is configured to shift the energization times between the first thermal head and second thermal head.