Thermal Radiation Body with Ceramic Pattern Units for Infrared Heat Dissipation

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Solution Overview

Problem

Existing heat dissipation methods for heating elements, such as those in photovoltaic power generation and LEDs, are inefficient as they primarily rely on conduction, convection, and phase transition, limiting the release of heat and reducing cooling effectiveness.

Innovation Solution

A thermal radiation body with a pattern unit that includes a pore part and a cover part, made of ceramic materials with different absorptivities, is used to enhance heat dissipation through thermal radiation, utilizing optical tunneling and resonant effects to increase emissivity and absorptivity, thereby improving heat release efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If heat dissipation is achieved through conduction, convection, or phase transition, then heat can be transferred away from the heating element, but heat releasing efficiency is deteriorated due to limitations in these transfer manners

Engineering Contradiction:
Improveheat releasing efficiencyVSAvoidcooling effectiveness
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The patent replaces conventional heat transfer mechanisms (conduction, convection, phase transition) with thermal radiation mechanism. The pattern unit with pore part and cover part creates resonant cavities that enable efficient thermal radiation in the infrared wavelength band, substituting the mechanical heat transfer processes with electromagnetic radiation processes to achieve superior heat dissipation performance

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the physical parameters of the heat dissipation structure by creating a pattern unit with specific geometric parameters (pore part dimensions, cover part thickness, spacing between units). These parameter optimizations enable resonant enhancement of thermal radiation in the infrared band, transforming the heat dissipation process from conventional inefficient mechanisms to efficient radiative transfer

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If a pattern unit with pore part and cover part is used to enhance thermal radiation, then heat dissipation efficiency is improved, but device complexity increases

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidstructure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The heat dissipation device is segmented into repeating pattern units, each comprising a pore part and a cover part. This segmentation allows the complex thermal radiation function to be distributed across multiple simple, identical modules, making the overall system manageable despite its advanced functionality. The pattern units can be arranged in arrays to achieve desired heat dissipation performance

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent utilizes a porous structure (pore part) as a functional element rather than simply as void space. The pore part, in conjunction with the cover part, forms resonant cavities that enhance thermal radiation. This approach transforms what could be considered structural complexity into a functional advantage, where the porous architecture directly enables the improved heat dissipation mechanism

Inventive Principle:
Principle #31Porous materials

3Loss of energy

If ceramic materials with different absorptivities are used in the cover part, then emissivity and absorptivity are increased through optical tunneling and resonant effects, but manufacturing complexity increases

Engineering Contradiction:
Improveemissivity and absorptivityVSAvoidmanufacturing complexity
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

The cover part is designed with spatially varying properties - different ceramic materials with different absorptivities are placed in different regions or layers of the cover part. This local quality variation creates zones with different optical characteristics that work together to enhance overall emissivity and absorptivity through optical tunneling and resonant effects, while allowing each local region to be manufactured using standard techniques

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs composite material structures in the cover part, combining different ceramic materials with complementary optical properties. This composite approach enables the structure to achieve enhanced emissivity and absorptivity across a broader wavelength range, particularly in the infrared band, by leveraging the synergistic effects of the different ceramic materials' optical characteristics

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The thermal radiation body effectively increases heat dissipation efficiency by radiating heat in the infrared wavelength band, enhancing cooling performance while minimizing material thickness and volume, and preventing overheating from solar radiation.

Implementation Method 1

a pattern unit configured to radiation-release heat transferred from the heating element, to an outside

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Implementation Method 2

A wavelength radiation-emitted from the pattern unit may be an infrared wavelength

Methodology Applied
Scientific EffectInfrared radiation: Infrared Radiation

Implementation Method 3

a reflection layer provided between a surface of the heating element and the pattern unit, to reflect light incident into the surface of the heating element from the outside

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 4

an anti-reflection layer provided between a surface of the heating element and the pattern unit, to prevent reflection of light incident into the surface of the heating element from inside the heating element or the outside

Methodology Applied
Scientific EffectLight reflection prevention: Anti-Reflective Coating

Implementation Method 5

The first cover part and the second cover part may be made of ceramic materials having light absorptivity different from each other in a predetermined wavelength band

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 6

utilizing optical tunneling and resonant effects to increase emissivity and absorptivity

Methodology Applied
Scientific EffectOptical tunneling:

Implementation Method 7

utilizing optical tunneling and resonant effects to increase emissivity and absorptivity

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS11316059B2Thermal radiation body for cooling heating element and method for manufacturing the same
Publication Date: 2022.04.26 HEXASOLUTION
  • US11316059B2 patent drawing
  • US11316059B2 patent drawing
  • US11316059B2 patent drawing

AI summary

The present inventive concept relates to a thermal radiation body for cooling a heating element, which includes a pattern unit including a pore part provided as an empty space or filled with a gas phase and a cover part covering the pore part and dissipates heat of the heating element through heat radiation.