Non-Conductive Surgical Simulation Using Thermal Tissue Response

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Solution Overview

Problem

Existing surgical training methods require expensive and difficult-to-obtain live tissue or conductive synthetic materials, which do not accurately simulate the response to energy-based surgical instruments like electrosurgical devices, limiting effective training in electrosurgery and electrocautery techniques.

Innovation Solution

A synthetic anatomical tissue structure composed of materials with different melting temperatures, combined with a heat-generating instrument that mimics energy-based surgical devices, allowing for non-conductive simulation of tissue responses to heat, enabling realistic training without the need for conductive materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If live tissue from animals or cadavers is used for surgical training, then realistic tissue response is achieved, but cost increases and safety concerns arise

Engineering Contradiction:
Improverealistic tissue responseVSAvoidsafety concerns
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent creates a synthetic copy of live tissue that replicates its thermal response characteristics. The simulation model uses materials with specific thermal properties (thermal conductivity, heat capacity, density) matched to biological tissue, allowing trainees to practice energy-based surgical techniques on a realistic surrogate that eliminates safety hazards associated with actual biological tissue.

Inventive Principle:
Principle #26Copying

2Object-affected harmful factors

If synthetic materials are used to simulate tissue, then cost and safety improve, but electrical conductivity is lost

Engineering Contradiction:
ImprovesafetyVSAvoidelectrical conductivity
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent changes the fundamental operating parameter from electrical to thermal energy delivery. Instead of using electrically conductive materials that respond to electrosurgical currents, the simulation model uses thermally responsive materials that react to applied heat in the same way biological tissue does, creating a more accurate training experience for energy-based surgical instruments.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent substitutes the electrical energy delivery system with a thermal energy delivery system. A heated probe or blade is applied directly to the synthetic tissue model, replacing the need for electrical conductivity while maintaining the realistic thermal response that characterizes actual tissue interaction during energy-based surgery.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If electrosurgical generators are used for training, then realistic energy delivery is achieved, but complexity and cost increase

Engineering Contradiction:
Improverealistic energy deliveryVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts only the essential energy delivery component (the heated probe or blade) from the complex electrosurgical generator system. By using direct thermal contact heating rather than electrical current through tissue, the simulation eliminates the need for electrosurgical generators, grounding plates, and associated electrical safety systems, dramatically reducing complexity while maintaining training realism.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides a cost-effective and safe method for training in energy-based surgical techniques, allowing for precise simulation of tissue responses to heat, including incision, dissection, and ablation, without the need for conductive materials, thus enhancing the realism and safety of surgical training.

Implementation Method 1

a subject material having a second melting temperature forming a subject layer connected to the base layer, and a target material having a third melting temperature forming a target layer connected to the subject layer. The system further includes a heat-generating instrument configured to deliver heat to melt the subject material.

Methodology Applied
Scientific EffectMelting: Melting

Implementation Method 2

The heat generator is configured to deliver sufficient heat to melt the material with the lower melting temperature but not high enough to melt the material having the higher melting temperature in order to simulate energy-based surgical techniques such as electrocautery or electrosurgery.

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS11403968B2Advanced surgical simulation
Publication Date: 2022.08.02 APPL MEDICAL RESOURCES CORP
  • US11403968B2 patent drawing
  • US11403968B2 patent drawing
  • US11403968B2 patent drawing

AI summary

A system for training a clinician in energy-based surgical techniques that advantageously does not require the simulated tissue to be electrically conductive is provided. The simulated tissue comprises one or more materials. A heat generator is configured in the shape of a medical instrument typically encountered in energy-based surgical procedures such as electrosurgery or electrocautery. The instrument delivers sufficient heat to melt at least one of the materials in order to simulate energy-based surgical techniques such as excising target material. The one or more materials are configured in the simulated tissue such that their relative thermoplasticity defines a predetermined surgical pathway of a desired clinical outcome.