Thermal Test Vehicle for Data Center Cooling Evaluation

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Solution Overview

Problem

Data center cooling systems often rely on inefficient designs due to incorrect assumptions and are challenging to test effectively, leading to suboptimal performance and potential damage from high costs and risks during testing.

Innovation Solution

A thermal test vehicle with heat resistors simulates the thermal performance of computing units, allowing for the evaluation and optimization of cooling systems without damaging expensive equipment, by mimicking the heat generation patterns of GPUs, CPUs, and other components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If actual computing units are used for cooling system testing, then testing accuracy is improved, but cost and damage risk increase

Engineering Contradiction:
Improvetesting accuracyVSAvoidcost and damage risk
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent creates a thermal test vehicle that is a simplified copy of actual computing units, containing only the essential thermal characteristics (heat generation patterns, thermal conductivity, heat capacity) without the expensive computational components. This copy enables accurate cooling system testing while eliminating the high costs and damage risks associated with using real computing units.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The thermal test vehicle uses inexpensive materials (aluminum blocks, heat resistors, thermal paste) that can be easily replaced if damaged during testing. This disposable approach eliminates the risk to expensive computing units while maintaining testing accuracy through proper thermal simulation.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Productivity

If cooling systems are designed based on estimates, then design speed is improved, but cooling performance deteriorates

Engineering Contradiction:
Improvedesign speedVSAvoidcooling performance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent enables preliminary testing of cooling systems using the thermal test vehicle before final deployment with actual computing units. This preliminary action allows designers to validate cooling performance early in the design process, identifying and fixing issues before they affect actual computing units, thus improving both design speed and cooling performance reliability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The thermal test vehicle is designed to be self-contained with integrated heating elements and temperature sensors that automatically generate the thermal load and measure temperature distribution. This self-service capability eliminates the need for complex test setups and manual measurements, enabling rapid iterative testing and optimization of cooling systems.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables efficient evaluation and optimization of cooling systems, improving their performance and reducing energy consumption while minimizing risks and costs associated with testing.

Implementation Method 1

A thermal test vehicle with heat resistors simulates the thermal performance of computing units

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS11860067B2Thermal test vehicle
Publication Date: 2024.01.02 NVIDIA CORP
  • US11860067B2 patent drawing
  • US11860067B2 patent drawing
  • US11860067B2 patent drawing

AI summary

Systems and methods for evaluating cooling characteristics are disclosed. In at least one embodiment, a thermal test vehicle can be used to simulate a thermal performance of a computing unit.