Thermal Trigger Lock for Fire Doors

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Solution Overview

Problem

Fire doors face challenges in maintaining their non-flammable properties during temperature variations, leading to deformation and inadequate fire-blocking capabilities, and existing locks do not automatically unlock during a fire, hindering their functionality.

Innovation Solution

A lock with a thermal trigger and biasing system that automatically releases the bolt from its locked position when a predetermined temperature is reached, allowing it to change positions between blocked and retracted configurations, ensuring the door can lock and unlock based on temperature thresholds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the bolt is blocked in the retracted position to facilitate daily use, then ease of operation is improved, but reliability deteriorates because the door cannot block fire effectively

Engineering Contradiction:
Improveease of door operationVSAvoidfire-blocking capability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The lock is configured in advance with the bolt blocked in the retracted position for easy daily operation. The thermal trigger mechanism is pre-set to automatically detect temperature rise and release the bolt from blocking when fire conditions occur, transforming the bolt to the protruding position to block the fire door. This preliminary configuration allows the system to maintain ease of operation while ensuring fire-blocking reliability through automatic activation.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the door is kept locked to prevent unauthorized entry, then security is improved, but reliability deteriorates because the door prevents emergency services from entering during fire

Engineering Contradiction:
Improvesecurity functionVSAvoidhindrance to emergency response
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The lock system monitors temperature as a critical parameter and automatically changes its state based on temperature thresholds. During normal conditions, the door remains locked for security. When the temperature rises to indicate fire conditions, the thermal trigger activates and changes the bolt position from locked to unlocked, allowing emergency services to enter. This parameter-based state change resolves the contradiction between security and emergency access.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The thermal trigger mechanism converts the harmful effect of heat (which would normally indicate a dangerous fire condition) into a beneficial automatic unlocking function. The heat detected during fire conditions activates the thermal trigger, which releases the bolt and unlocks the door, transforming the harmful thermal energy into a life-saving automatic emergency release mechanism.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If the door material is made non-flammable to prevent fire spread, then fire resistance is improved, but shape deteriorates due to warping under high temperature

Engineering Contradiction:
Improvefire resistanceVSAvoiddoor deformation
Core Design Contradiction:
ReliabilityVSShape

Solution Approach 1:

The locking function is extracted from the door structure itself and placed into a separate thermal-triggered lock mechanism. This allows the door to be made of non-flammable materials for fire resistance while the separate lock system, equipped with the thermal trigger, automatically responds to temperature changes. The extracted locking mechanism can reliably detect thermal conditions and actuate without being constrained by the door material's thermal deformation characteristics.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The lock enables easy daily use while ensuring the door remains locked during normal conditions and automatically unlocks to prevent fire spread when temperatures rise, maintaining its fire-blocking role without deformation.

Implementation Method 1

Due to their non-flammable characteristics, fire doors are subject to significant temperature variations in the event of a fire. Indeed, in a few fifteen minutes, the temperature of the environment of the door goes from ambient temperature to several hundred degrees Celsius, of the order of 900°C. Thus, these gates are known to warp.

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Implementation Method 2

a system for biasing the bolt in translation then driving the bolt in translation as well released

Methodology Applied
Scientific EffectElastic potential energy: Elasticity

Data Source

PatentEP2853662B1Lock with a thermal trigger
Publication Date: 2016.05.25 SM FEU
  • EP2853662B1 patent drawingFigure 1
  • EP2853662B1 patent drawingFigure 2
  • EP2853662B1 patent drawingFigure 3

AI summary

The lock (1) comprises a housing (2) containing a bolt (3), and an opening (0) through which the bolt can move, at least between a protruding locked position and a retracted double-locked position. The lock includes a thermal trigger (8) inside the housing which, at a threshold temperature, releases the bolt from its locked position. A bolt translation system (9) then moves the released bolt. The bolt has one notch for each locked position, and the lock includes a lever (6) comprising a protruding finger (7) adapted to engage with notches (4, 5) of the bolt to lock it in one of the locked positions, the bolt being released by retraction of the finger when the thermal trigger reaches the threshold temperature.