Thermionic Power Cell Nanometer Emitters Deep Space

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Solution Overview

Problem

Current power systems for deep space missions lack a compact, lightweight, and continuous power source, with batteries failing to meet continuous power requirements and solar cells being inefficient and impractical for deep space operations, while radioisotope thermoelectric generators (RTGs) are inefficient and require large amounts of expensive plutonium-238.

Innovation Solution

Development of a compact, thermionic-based power cell that uses nanometer-scale emitters made from common materials like copper, silicon, and lanthanides to efficiently convert heat from an RTG into usable electricity, with multiple layers enhancing energy conversion efficiency and providing continuous power for small devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If batteries are used for portable power, then the power system is compact and lightweight, but the continuous power requirement is not met due to short lifetime and frequent recharging

Engineering Contradiction:
Improvepower system weightVSAvoidpower supply duration
Core Design Contradiction:
Weight of moving objectVSDuration of action of moving object

Solution Approach 1:

The patent changes the fundamental operating parameters by using thermionic emission instead of chemical reactions. The thermionic cell operates continuously as long as heat is supplied to the emitter, eliminating the lifetime limitations of batteries while maintaining compact form factor.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces chemical energy conversion (batteries) with thermal-to-electrical energy conversion through thermionic emission. This substitution enables continuous operation by simply maintaining heat input, resolving the contradiction between compact size and continuous power supply.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Weight of moving object

If solar cells are used for deep space power, then the power system is lightweight, but the efficiency is too low and impractically large arrays are required

Engineering Contradiction:
Improvepower system weightVSAvoidpower generation efficiency
Core Design Contradiction:
Weight of moving objectVSProductivity

Solution Approach 1:

The patent changes the energy conversion mechanism from photovoltaic (solar cells) to thermionic conversion. This parameter change enables high-efficiency power generation in deep space where sunlight is weak, as the thermionic cell relies on internal heat sources rather than external sunlight intensity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces a radioisotope heat source as an intermediary between the energy source and the power conversion device. This intermediary provides concentrated thermal energy that drives the thermionic emission process, achieving high efficiency without requiring large surface areas.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Duration of action of moving object

If radioisotope thermoelectric generators (RTGs) are used for continuous power, then the continuous power requirement is met, but the system becomes large, bulky, and requires kilogram-level plutonium-238

Engineering Contradiction:
Improvepower supply durationVSAvoidpower system weight
Core Design Contradiction:
Duration of action of moving objectVSWeight of moving object

Solution Approach 1:

The patent changes the conversion mechanism from thermoelectric (Seebeck effect) to thermionic emission. This parameter change dramatically improves conversion efficiency, allowing the same power output with much less plutonium-238, thereby reducing the mass of the RTG while maintaining continuous operation capability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent segments the RTG into two functional parts: a compact thermionic power conversion module and a separate heat source. This segmentation allows optimization of each component, enabling the use of smaller amounts of plutonium-238 while maintaining continuous power generation.

Inventive Principle:
Principle #1Segmentation

4Duration of action of moving object

If conventional RTGs are used, then continuous power is provided, but the conversion efficiency is only approximately 7% and large amounts of plutonium-238 are required

Engineering Contradiction:
Improvepower supply durationVSAvoidenergy conversion efficiency
Core Design Contradiction:
Duration of action of moving objectVSLoss of energy

Solution Approach 1:

The patent fundamentally changes the energy conversion parameter from thermoelectric effect to thermionic emission. This change increases conversion efficiency from approximately 7% to potentially 20-30% or higher, dramatically reducing energy loss and the required amount of plutonium-238 for the same power output.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the thermoelectric conversion mechanism with thermionic emission. This substitution improves energy conversion efficiency by directly converting thermal energy to electrical energy through electron emission, bypassing the limitations of thermoelectric material properties.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The thermionic-based power cell offers increased energy density and efficient use of the RTG heat source, providing reliable, long-term power for small devices without the need for frequent replacement or recharging, making it suitable for deep space missions and reducing the reliance on costly and inefficient RTGs.

Implementation Method 1

nanometer scale emitters, spaced tightly together, in various embodiments convert a larger amount of heat into usable electricity than in current thermoelectric technology

Methodology Applied
Scientific EffectThermionic emission: Thermionic Emission

Data Source

PatentUS11004666B2Portable miniaturized thermionic power cell with multiple regenerative layers
Publication Date: 2021.05.11 UNITED STATES OF AMERICA AS REPRESENTED BY THE ADMINISTRATOR NAT AERONAUTICS & SPACE ADMINISTRATION
  • US11004666B2 patent drawing
  • US11004666B2 patent drawing
  • US11004666B2 patent drawing

AI summary

Systems, methods, and devices of the various embodiments may provide a portable power system for powering small devices that may be small, may be compact, may provide continuous power, and may be lightweight enough for an astronaut to carry. Various embodiments may provide a compact, thermionic-based cell that provides increased energy density and that more efficiently uses a heat source, such as a Pu-238 heat source. Nanometer scale emitters, spaced tightly together, in various embodiments convert a larger amount of heat into usable electricity than in current thermoelectric technology. The emitters of the various embodiments may be formed from various materials, such as copper (Cu), silicon (Si), silicon-germanium (SiGe), and lanthanides. Various embodiments may be added to regenerative thermionic cells with multiple layers to enhance the energy conversion efficiency of the regenerative thermionic cells.