Portable Thermionic Valve Tester with Automated Voltage Regulation

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Solution Overview

Problem

Thermionic valves in audio amplifiers, particularly those used in guitar amplifiers, face rapid degradation due to overdriving beyond their recommended operating conditions, leading to reduced lifespan and distortion, and existing testing methods are complex and require specialized knowledge, limiting regular monitoring and maintenance.

Innovation Solution

A portable thermionic valve tester with switchable voltage regulators and a controller for monitoring current flow, capable of supplying different voltages to valve electrodes efficiently, including pulsed HT voltage, and displaying test results, allowing for easy matching and condition assessment of valves without specialized technical knowledge.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional valve testing methods are used, then valve performance can be assessed, but the testing process becomes complex and requires specialized knowledge

Engineering Contradiction:
Improvevalve performance assessmentVSAvoidtesting process complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The testing device automatically performs valve characterization and generates matched pairs without requiring user intervention or specialized knowledge. The system self-manages the entire testing process including voltage application, current measurement, and result interpretation

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Complex manual testing procedures are replaced by an automated electronic system with microcontroller-based control. The mechanical/manual operations of connecting test equipment and interpreting results are substituted with automatic electronic measurement and digital processing

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Object-generated harmful factors

If valves are overdriven beyond recommended operating conditions, then audio signal distortion is enhanced for musical effect, but valve lifespan is rapidly reduced

Engineering Contradiction:
Improveaudio signal distortionVSAvoidvalve lifespan
Core Design Contradiction:
Object-generated harmful factorsVSDuration of action of stationary object

Solution Approach 1:

The testing device enables regular monitoring of valve condition by measuring key parameters such as emission current and impedance. This feedback allows users to detect valve degradation early and replace valves before complete failure, extending usable lifespan while maintaining audio quality

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary characterization testing to establish baseline valve parameters before they are installed in audio equipment. This advance knowledge allows for optimal biasing and operating conditions to be set, preventing premature failure

Inventive Principle:
Principle #10Preliminary action

3Manufacturing precision

If a pair of valves are matched immediately after manufacture, then they amplify signal halves equally, but valves deteriorate at different rates during lifespan resulting in variation

Engineering Contradiction:
Improvevalve matching precisionVSAvoidvalve performance consistency
Core Design Contradiction:
Manufacturing precisionVSDuration of action of stationary object

Solution Approach 1:

The testing system enables periodic re-testing of valve pairs during their operational lifespan. This dynamic approach allows users to monitor drift in valve characteristics over time and re-pair valves when necessary, maintaining performance consistency throughout their service life

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system measures multiple valve parameters including emission current, impedance, and transfer characteristics. By monitoring changes in these parameters over time, the system detects when valves have deteriorated at different rates and requires re-matching

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables simple and convenient regular testing of thermionic valve performance, extending valve lifespan and maintaining audio quality by allowing users to monitor and match valves effectively, even for those without technical expertise, and is compact and battery-powered for global use.

Implementation Method 1

a first voltage regulator having a switchable connection with at least one valve electrode terminal of the valve socket, the voltage regulator being adapted to supply at least two different predetermined valve electrode voltages

Methodology Applied
Scientific EffectVoltage regulation:

Implementation Method 2

a controller for controlling connection of the first voltage regulator with at least one of the valve electrode terminals and for monitoring current flow in a thermionic valve mounted in the valve socket

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

amplification is achieved by controlling the flow of electrons in an evacuated valve

Methodology Applied
Scientific EffectThermionic emission: Thermionic Emission

Data Source

PatentUS9810733B2Thermionic valve tester
Publication Date: 2017.11.07 ORANGE MUSIC ELECTRONIC COMPANY
  • US9810733B2 patent drawing
  • US9810733B2 patent drawing
  • US9810733B2 patent drawing

AI summary

The thermionic valve tester (10) has a casing (11) and three valve sockets (12) each of which is adapted to receive and has terminals for connection with the electrode pins of different types of thermionic valves. The thermionic valve tester (10) also has a display (13) comprising a series of LED lights, three user operated buttons (16), and a single power supply socket or terminal (14) which supplies power to all components of the valve tester and which is adapted for connection to a low voltage DC power supply lead. Internally, the thermionic valve tester (10) has a plurality of voltage regulators each with a switchable connection to at least one valve electrode terminal of the valve sockets (12) and a memory in which is stored the tests and the performance criteria for different types of thermionic valves. A controller controls connection of the voltage regulators with the terminals of the valve sockets (12) and the voltages applied to the terminals and also monitors current flow in the thermionic valve during testing. The thermionic valve tester is a small, portable unit which is simple and easy to use and enables people, other than qualified specialists and audio technicians, to regularly monitor valve performance.