Thermo-Mechanical Bolometer With Strain Sensing for High TCR

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Solution Overview

Problem

Current bolometers, such as those using vanadium oxide, have limited sensitivity due to their temperature coefficient of resistance (TCR), which restricts their ability to effectively detect electromagnetic radiation, and they lack flexibility and biocompatibility for diverse applications.

Innovation Solution

A thermo-mechanical bolometer is developed, combining a thermal-actuation component with a strain sensor, where electromagnetic radiation-induced heating is converted into mechanical deformation, resulting in a high TCR through a graphene nano-fragment resistance network/polymer hybrid structure, enhancing sensitivity and flexibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional bolometric materials like vanadium oxide are used, then the device structure is simple and manufacturing is easy, but the temperature coefficient of resistance is limited to around 0.1 K−1, resulting in insufficient sensitivity

Engineering Contradiction:
ImprovesensitivityVSAvoiddevice structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent employs a composite structure consisting of a thermal-actuation component (absorber and thermal-mechanical transducer) and a strain sensor. This composite design allows the system to convert electromagnetic radiation into mechanical deformation, which is then detected by the strain sensor, achieving ultrahigh TCR of up to 5 K−1 that surpasses traditional single-material bolometers.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent introduces a thermal-mechanical transducer as an intermediary component that converts temperature changes into mechanical deformation. This mediator enables the coupling between thermal actuation and strain sensing, facilitating the transduction of EM-radiation-induced heating into resistance changes through mechanical deformation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If traditional bolometer materials are used, then manufacturing is straightforward, but the devices lack flexibility and biocompatibility for diverse applications

Engineering Contradiction:
Improveflexibility and biocompatibilityVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent utilizes thin-film structures for the thermal-actuation component and strain sensor, enabling the device to be flexible and adaptable to various substrates including curved surfaces. This thin-film approach maintains ease of manufacture through standard deposition techniques while achieving the desired flexibility and biocompatibility for medical and other diverse applications.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves an ultrahigh TCR of up to 5 K−1, significantly surpassing state-of-the-art bolometers, while being low-cost and biocompatible, enabling applications in various fields including medical and automotive sectors.

Implementation Method 1

absorbs electromagnetic waves and converts energy from absorbed electromagnetic waves into a change in temperature

Methodology Applied
Scientific EffectElectromagnetic absorption: Absorption (EM radiation)

Implementation Method 2

converts the change in temperature into a deformation of the at least one thermal-actuation component

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Implementation Method 3

the strain sensor senses the deformation or mechanical movement and exhibits a change in electrical resistance in response to the sensed deformation or mechanical movement

Methodology Applied
Scientific EffectPiezoresistive effect: Piezoresistive Effect

Data Source

PatentUS10914637B2Ultrasensitive thermo-mechanical bolometer
Publication Date: 2021.02.09 MASSACHUSETTS INST OF TECH
  • US10914637B2 patent drawing
  • US10914637B2 patent drawing

AI summary

A thermo-mechanical bolometer includes a substrate and a sensing component mounted on the substrate. The sensing element comprises (a) at least one thermal-actuation component mounted in parallel with the substrate and (b) a strain sensor mounted on the at least one layer of thermal-actuation component. The at least one thermal-actuation component alone or in combination (a) absorbs electromagnetic waves and converts energy from absorbed electromagnetic waves into a change in temperature and (b) converts the change in temperature into a deformation of the at least one layer. The strain sensor comprises a layer of fragments with a gap space between the fragments, wherein the strain sensor senses the deformation or mechanical movement and exhibits a change in electrical resistance in response to the sensed deformation or mechanical movement.