Thermo-optic Waveguide Thermal Recirculation Design

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Solution Overview

Problem

The challenge in integrated optics is to densely pack optical devices while minimizing optical propagation loss and power consumption, as existing thermal devices require substantial power to achieve desired optical property manipulations.

Innovation Solution

A thermo-optical device with a thermal tuning section and a thermal device in thermal communication, where the thermal tuning section traverses a thermal boundary with a non-linear shape and a surface area ratio less than 5, enhancing thermal communication without significant power loss, and a method for fabricating this device using photoresist layers and cladding with high index contrast.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If thermal devices are used to manipulate optical properties in densely packed integrated optical devices, then the desired optical function is achieved, but power consumption increases substantially

Engineering Contradiction:
Improveoptical property manipulation capabilityVSAvoidpower consumption
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The waveguide is nested within the thermal device structure, with the thermal tuning section forming a serpentine path inside the thermal boundary. This nested configuration maximizes thermal communication between the thermal device and waveguide, enabling efficient optical property manipulation with reduced power consumption.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The thermal tuning section extends in the vertical dimension by traversing the thermal region multiple times in a serpentine pattern. This multi-dimensional thermal path increases the thermal interaction surface area without significantly increasing the horizontal footprint, thereby improving thermal efficiency while maintaining compact device dimensions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If optical devices are densely packed on a single integrated optical chip, then device integration is improved, but optical propagation loss increases due to minimum radius of curvature constraints

Engineering Contradiction:
Improvedevice integration densityVSAvoidoptical propagation loss
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The waveguide employs curved paths with optimized radius of curvature to navigate the densely packed integrated optical chip. The curved waveguide sections are designed with sufficient radius to minimize optical propagation loss while enabling compact routing and high device integration density.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Reliability

If the thermal tuning section traverses the thermal region multiple times with a serpentine shape, then thermal communication is enhanced, but device complexity increases

Engineering Contradiction:
Improvethermal communication efficiencyVSAvoidwaveguide path complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The thermal tuning section is segmented into multiple linear segments arranged in a serpentine pattern. Each segment contributes to the overall thermal communication, and the segmented structure allows for modular design and fabrication while achieving enhanced thermal interaction through multiple traversals of the thermal region.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for efficient modulation of light signals by altering refractive index and phase difference with reduced power consumption and minimal optical propagation loss, enabling more compact and efficient integrated optical devices.

Implementation Method 1

the thermal device is in thermal communication with the thermal tuning section of the waveguide

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

heating an optical waveguide can alter the refractive index affecting the phase of the optical signal propagating through the optical waveguide

Methodology Applied
Scientific EffectThermo-optic effect:

Data Source

PatentUS8103136B2Thermo-optic devices providing thermal recirculation
Publication Date: 2012.01.24 INFINERA CORP
  • US8103136B2 patent drawing
  • US8103136B2 patent drawing
  • US8103136B2 patent drawing

AI summary

Thermo-optical devices providing heater recirculation in an integrated optical device are described. The thermo-optical devices include at least one waveguide having a non-linear path length in thermal communication with a thermal device. Methods of fabrication and use are also disclosed.