Thermochromic Color Gamut Expansion via Composite Materials

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Solution Overview

Problem

The color gamut of thermochromic materials is currently limited, only capable of producing two colors, red and blue, which restricts their application in creating a wide range of colors perceivable by the human eye.

Innovation Solution

Combining a non-color changeable material with a thermochromic material that changes color upon activation, allowing for additive color mixing to produce a third color different from the initial colors, enhancing the color gamut through techniques like halftoning and layered arrangements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If thermochromic materials are used alone, then color change functionality is achieved, but color gamut is limited to only two colors (red and blue)

Engineering Contradiction:
Improvecolor gamutVSAvoidmaterial layer structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines thermochromic materials with non-color changeable materials (such as white, yellow, or other colored materials) to create composite material structures. This composite approach allows the thermochromic material to maintain its color-changing capability while the non-color changeable material provides additional color options, thereby expanding the overall color gamut beyond the limitations of thermochromic materials alone.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent divides the color production function into separate components: the thermochromic material segment handles dynamic color changing in response to temperature or light, while the non-color changeable material segment provides static color foundation. This segmentation allows each material to perform its specialized function optimally while contributing to an expanded overall color gamut.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If additive color mixing is implemented, then color gamut is expanded, but manufacturing complexity increases

Engineering Contradiction:
Improvecolor gamutVSAvoidprinting or coating process
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent applies non-color changeable materials to the substrate in advance, creating a predetermined color foundation layer. Subsequently, thermochromic materials are applied over this pre-established base. This preliminary action simplifies the manufacturing process by separating the static color application from the dynamic thermochromic layer application, making the additive color mixing process more manageable and easier to implement.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent utilizes changes in physical parameters (temperature or light exposure) to activate the thermochromic material, which then mixes additively with the non-color changeable material to produce a range of third colors. This parameter-based activation approach provides a straightforward manufacturing method that avoids complex multi-step printing processes while achieving expanded color gamut.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly expands the color gamut of thermochromic materials, enabling the production of a broader range of colors and optical properties, as demonstrated by measured halftone colors achieved using two-color thermochromic materials on various substrates.

Implementation Method 1

Thermochromic materials change color in response to exposure to temperature or light

Methodology Applied
Scientific EffectThermochromism: Thermochromism

Implementation Method 2

Additive color mixing of the first and second colors produces at least one third color different from the first and second colors

Methodology Applied
Scientific EffectAdditive color mixing:

Data Source

PatentUS10649243B2Expanded color gamut for thermochromic color processing
Publication Date: 2020.05.12 XEROX CORP
  • US10649243B2 patent drawing
  • US10649243B2 patent drawing
  • US10649243B2 patent drawing

AI summary

An article includes a substrate with at least first and second materials disposed in or over the substrate. The first material is a non-color changeable material of at least one first color and the second material is a thermochromic color changeable material activated to produce at least one second color different from the first color. Additive color mixing of the first and second colors produces at least one third color different from the first and second colors.