Irreversible Thermochromic Indicator for Delivery Temperature Verification

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Solution Overview

Problem

There is a challenge in determining whether perishable products have maintained recommended temperature ranges during the supply chain delivery process, especially when they are exposed to uncontrolled temperature environments, making it difficult for customers to ensure product safety upon receipt.

Innovation Solution

An irreversible thermochromic indicator is affixed to the products, which changes color irreversibly when the temperature exceeds a threshold, allowing customers to visually verify temperature compliance by checking the indicator's color change upon delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional temperature monitoring methods are used during delivery, then temperature compliance can be tracked, but the system complexity and cost increase

Engineering Contradiction:
Improvetemperature compliance verificationVSAvoidmonitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs thermochromic indicators that undergo color changes in response to temperature variations. These indicators are integrated into the packaging or product container, providing visual temperature compliance information without requiring complex electronic monitoring systems. The color change occurs when the temperature exceeds a predetermined threshold, enabling simple customer verification of temperature compliance during delivery.

Inventive Principle:
Principle #32Color changes

2Reliability

If complex temperature monitoring systems are implemented, then temperature compliance can be verified, but ease of operation for customers decreases

Engineering Contradiction:
Improvetemperature compliance verificationVSAvoidcustomer verification process
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The thermochromic indicators are designed to automatically respond to temperature changes without requiring customer intervention or specialized equipment. The indicators perform the monitoring function themselves, changing color when temperature thresholds are exceeded. Customers simply need to visually inspect the indicator to verify temperature compliance, making the process intuitive and accessible to all users.

Inventive Principle:
Principle #25Self-service

3Reliability

If detailed temperature monitoring is provided, then product safety can be ensured, but loss of information occurs when temperature fluctuates above and below thresholds

Engineering Contradiction:
Improveproduct safety verificationVSAvoidtemperature excursion history
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The thermochromic indicators are pre-calibrated to change color at specific temperature thresholds relevant to product safety. Once the indicator changes color due to temperature exposure, it maintains that color state, providing a permanent record of the temperature excursion. This preliminary color change action ensures that even temporary temperature violations are captured and cannot be missed during customer inspection.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a simple and effective means for customers to confirm if products have been within safe temperature ranges during delivery, enhancing confidence in product safety and quality by clearly indicating any temperature deviations.

Implementation Method 1

an irreversible thermochromic indicator that has a color change from a first color to a second color when a temperature of the irreversible thermochromic indicator increases above an activation temperature

Methodology Applied
Scientific EffectThermochromism: Thermochromism

Data Source

PatentUS10520367B2Systems and methods of alerting customers to changes in product temperatures during delivery
Publication Date: 2019.12.31 WALMART APOLLO LLC
  • US10520367B2 patent drawing
  • US10520367B2 patent drawing
  • US10520367B2 patent drawing

AI summary

Systems, apparatuses and methods are provided herein for alerting customers to product temperature compliance during delivery whereby a retail product intended to be maintained below one or more temperature threshold values through a supply chain delivery process is identified, a temperature threshold value of the retail product is determined, an irreversible thermochromic indicator having an activation temperature that corresponds to the temperature threshold value of the retail product is identified, the thermochromic indicator is affixed to the retail product prior to commencing the supply chain delivery process, and verification, via a user interface, is obtained from a customer receiving the retail product that the thermochromic indicator is in its inactivated state.