Thermodynamic Driver for Data Center Cooling

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Solution Overview

Problem

Data centers face significant costs in maintaining ambient temperatures for effective computer processor operations due to the high heat generated by high-performance computing servers, and existing cooling systems require substantial power to circulate refrigerant through small heat exchangers and may not efficiently utilize heat recovery.

Innovation Solution

A refrigeration system that uses a driver to create a mechanical force from an alternating pressure differential of gaseous coolant, powering a pump to circulate liquid coolant and a compressor to pressurize gaseous coolant, allowing for efficient heat removal from processors and conversion of heat into mechanical energy to reduce electrical power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional cooling water systems are used to remove heat from processors, then heat removal effectiveness is improved, but electrical power consumption increases due to requiring substantial power to circulate refrigerant

Engineering Contradiction:
Improveprocessor cooling effectivenessVSAvoidelectrical power consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The system uses the heat extracted from processors to drive the refrigerant circulation system itself. The thermal energy from processors powers the thermodynamic cycle that circulates refrigerant through heat exchangers, making the cooling system self-powered and eliminating the need for external electrical power to drive pumps and compressors.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system converts the waste heat generated by processors into useful work by using it to drive the thermodynamic cycle. Instead of discarding the heat or using it solely for cooling, the invention utilizes this thermal energy to power the refrigerant circulation, transforming a harmful waste product into a beneficial driving force.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Temperature

If conventional cooling systems are used, then processors are effectively cooled, but cooling water consumption increases

Engineering Contradiction:
Improveprocessor cooling effectivenessVSAvoidcooling water consumption
Core Design Contradiction:
TemperatureVSLoss of substance

Solution Approach 1:

The system replaces the conventional mechanical pumping system with a thermodynamic cycle driven by thermal energy from processors. Instead of using electrically-powered pumps to circulate cooling water, the invention uses heat-driven phase changes of refrigerant to achieve circulation and heat transfer.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system utilizes phase transitions of refrigerant (liquid to gas and back) to transfer heat from processors. The refrigerant absorbs heat during evaporation and releases heat during condensation, providing effective cooling without requiring large volumes of cooling water.

Inventive Principle:
Principle #36Phase transitions

3Productivity

If high-power compressors and pumps are used to circulate refrigerant, then refrigerant circulation efficiency is improved, but device complexity increases

Engineering Contradiction:
Improverefrigerant circulation efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system merges the functions of the compressor and pump into a single integrated thermodynamic cycle. The refrigerant circulation system is combined with the heat recovery system, where the same thermal energy that cools processors also drives the refrigerant circulation, eliminating the need for separate high-power mechanical drivers.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The refrigerant acts as an intermediary substance that transfers thermal energy from processors to the heat recovery system. Instead of directly using mechanical power to circulate coolant, the system uses refrigerant phase changes as an intermediary mechanism to achieve both cooling and power generation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces electrical power requirements for refrigerant circulation, operates with low global warming potential coolants, and minimizes the need for cooling water, providing efficient and environmentally friendly cooling for data center processors.

Implementation Method 1

a driver uses the gaseous coolant to create a mechanical force used to power the pump circulating the coolant

Methodology Applied
Scientific EffectThermodynamic expansion: Heat Engine

Implementation Method 2

This compressor pressurizes gaseous coolant in the other thermodynamic cycle

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 3

The gaseous refrigerant is condensed and circulated to an evaporator to remove heat from another fluid stream

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 4

The gaseous refrigerant is condensed and circulated to an evaporator to remove heat from another fluid stream

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 5

cooling systems described herein may use a coolant flowing through one or more heat exchangers to remove heat from the hot air stream

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS12004329B1Data center refrigeration system
Publication Date: 2024.06.04 EQUINIX INC
  • US12004329B1 patent drawing
  • US12004329B1 patent drawing
  • US12004329B1 patent drawing

AI summary

An apparatus includes a driver and both a pump and a compressor mechanically coupled to the driver. The driver includes a first driver chamber and a second driver chamber separated by a moveable driver barrier coupled to a mechanical link. The driver is configured to alternately expand and contract the first and second driver chambers in response to an alternating pressure differential of a gaseous first coolant between a first pressure and a second pressure of the first and second driver chambers and produce a mechanical force from the alternating pressure differential. The pump is configured to pump a liquid first coolant in response to the mechanical force from the driver. The compressor is configured to compress a second coolant in response to the mechanical force from the driver.