Thermoelectric Support Cushion for Quiet Surface Temperature Control

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Solution Overview

Problem

Current support cushions lack the ability to individually control surface temperature, which is crucial for enhancing sleep comfort and reducing sleep debt, leading to various health and productivity issues.

Innovation Solution

Integration of thermoelectric elements, such as Peltier elements, within a mattress assembly that allows for selective heating or cooling of the surface, combined with a heat dissipating portion made of thermally absorbent materials like elastomeric gelatinous materials, enabling users to control temperature without the need for fans or noisy devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If thermoelectric elements are integrated into the mattress assembly for selective heating or cooling, then temperature control capability is improved, but device complexity increases

Engineering Contradiction:
Improvesurface temperature controlVSAvoidmattress assembly structure
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The mattress assembly is divided into distinct functional layers: a body supporting portion and a heat dissipating portion. The thermoelectric elements are positioned at the interface between these layers, allowing independent optimization of each section. This segmentation enables temperature control without requiring the entire mattress structure to be redesigned, thus managing complexity while achieving the temperature control function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The heat dissipating portion serves multiple functions: it acts as a heat sink for the thermoelectric elements, provides structural support, and maintains the overall integrity of the mattress assembly. By making this portion multi-functional, the patent reduces the need for additional separate components, thereby controlling device complexity while achieving effective heat management.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Loss of energy

If a heat dissipating portion made of thermally absorbent material is added, then heat dissipation efficiency is improved, but device complexity increases

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidmattress assembly structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The heat dissipating portion is merged with the body supporting portion to form an integrated mattress assembly. The thermally absorbent material is incorporated directly into the structure that already provides mechanical support, eliminating the need for separate heat dissipation components. This merging approach improves heat dissipation efficiency while minimizing the increase in device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The heat dissipating portion with thermally absorbent material passively absorbs and dissipates heat generated by the thermoelectric elements without requiring active cooling systems, fans, or additional energy input. This self-service heat dissipation mechanism improves efficiency while avoiding the complexity of active thermal management systems.

Inventive Principle:
Principle #25Self-service

3Manufacturing precision

If thermoelectric elements are positioned within the body supporting portion, then temperature control precision is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvetemperature control precisionVSAvoidmattress assembly production
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

Instead of positioning thermoelectric elements within the thickness of the body supporting portion (vertical dimension), the patent places them at the interface between the body supporting portion and the heat dissipating portion (horizontal dimension). This dimensional change allows for easier integration during manufacturing while maintaining precise temperature control at the surface where it is most needed.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for personalized temperature control, improving sleep comfort and reducing sleep debt, thereby enhancing overall health and productivity by providing a quiet and efficient means of heating or cooling the mattress surface.

Implementation Method 1

The thermoelectric elements are comprised of a plurality of Peltier elements that, upon flowing an amount of electrical current in a first direction through the Peltier elements, cool the first surface of the body supporting portion by drawing heat away from the first surface and toward the second surface of the body supporting portion.

Methodology Applied
Scientific EffectPeltier effect: Peltier Effect

Implementation Method 2

a heat dissipating portion that is comprised of a thermally-absorbent material and is operably connected to the thermoelectric elements

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentEP2908699B1Support cushion
Publication Date: 2018.07.11 TEMPUR PEDIC MANAGEMENT LLC
  • EP2908699B1 patent drawingFigure 1~2
  • EP2908699B1 patent drawingFigure 3
  • EP2908699B1 patent drawingFigure 4

AI summary

A support cushion for providing individualized heating and cooling to a user resting on the support cushion is provided. The support cushion includes a body supporting portion, a plurality of thermoelectric elements positioned and configured to selectively provide heating or cooling of the body supporting portion, and a heat dissipating portion that is comprised of a thermally-absorbent material and is operably connected to the thermoelectric elements. Methods of controlling a surface temperature of a support cushion are also provided.