Thermoelectric Power System with Dynamic Cell Isolation

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Solution Overview

Problem

Thermoelectric power generating systems face inefficiencies due to thermoelectric cells acting as both generators and consumers, with varying output voltages and currents based on thermal gradients, leading to suboptimal connectivity arrangements and energy loss.

Innovation Solution

A thermoelectric power generating system with a microprocessor-based controller and modulation-controlled DC/DC converters adjusts output voltages to ensure all cells act as generators, using PWM modulation to stabilize and combine individual electrical potentials, preventing cells from reversing operation modes and avoiding energy consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If thermoelectric cells are connected in serial or parallel arrangements to unify output voltage, then the system can generate electrical power, but some cells may act as power consumers and absorb energy generated by other cells

Engineering Contradiction:
Improveelectrical power generationVSAvoidenergy absorption by consumer cells
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent applies dynamics by making the electrical connection arrangement reconfigurable rather than fixed. The system can dynamically switch between serial, parallel, and isolated cell configurations based on real-time monitoring of cell operating modes. This dynamic reconfiguration ensures that cells acting as consumers are electrically isolated from the power-generating cells, preventing energy absorption and maximizing overall system power output.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the electrical connection parameter (serial/parallel/isolated) based on the operating conditions of thermoelectric cells. By monitoring whether cells are operating as generators or consumers and adjusting the connectivity configuration accordingly, the system optimizes power generation while preventing energy loss to consumer cells.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If switch arrangements and associated switching circuitry are added to reconfigure electrical connections, then cells acting as consumers can be isolated, but the device complexity increases

Engineering Contradiction:
Improveenergy loss preventionVSAvoidswitching circuitry complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent segments the thermoelectric cell array into independently controllable groups that can be configured in different electrical connections (serial, parallel, or isolated). Each segment can be independently managed by the control unit, allowing consumer cells to be isolated without affecting the operation of generator cells. This segmentation approach minimizes the switching circuitry required compared to a fully reconfigurable system.

Inventive Principle:
Principle #1Segmentation

3Productivity

If the electrical connection arrangement is reconfigured based on thermal gradient variations, then power generation efficiency is improved, but the system requires continuous monitoring and control

Engineering Contradiction:
Improvepower generation efficiencyVSAvoidcontinuous monitoring and control requirement
Core Design Contradiction:
ProductivityVSExtent of automation

Solution Approach 1:

The patent implements feedback by continuously monitoring the operating mode of each thermoelectric cell and using this information to control the electrical connection configuration. The control unit receives feedback about which cells are generating power and which are consuming power, and automatically adjusts the connectivity to maximize overall system efficiency. This closed-loop control ensures optimal performance without requiring manual intervention.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system significantly improves efficiency by ensuring all cells contribute power without consuming it, achieving stable global output voltage and current, with simulations showing a 36% to 70% improvement in overall performance compared to classical parallel arrangements.

Implementation Method 1

each converter being a modulation controlled converter, the microprocessor-based controller being configured for controlling the operation of the DC/DC converters by controlling the modulation thereof

Methodology Applied
Scientific EffectPWM modulation: Phase Modulation

Implementation Method 2

Peltier cells, which can work as generators when submitted to a thermal gradient (Seebeck effect)

Methodology Applied
Scientific EffectSeebeck effect: Seebeck Effect

Data Source

PatentEP3289674B1A thermoelectric power generating system
Publication Date: 2021.12.08 UNIVERSITAT AUTONOMA DE BARCELONA
  • EP3289674B1 patent drawingFigure 1~2
  • EP3289674B1 patent drawingFigure 3
  • EP3289674B1 patent drawingFigure 4

AI summary

The system comprises: a power generator arrangement comprising thermoelectric power generator units (M1...MN) connected to provide a global output voltage (Vo), each power generator unit (M1...MN) generating an individual output voltage; and electronic stabilization means comprising: - DC/DC converters (R1...RN) connected to one or more of the power generator units (M1...MN); - electrical variable detection means comprising voltage (p1, p2, p3, p4) and/or current detectors, each for automatically measuring the individual voltage or current existing at a middle or intermediate point of the DC/DC converter (R1...RN) connected to at least one of the power generator units (M1...MN); and - a microprocessor-based controller (S) connected to the voltage (p1, p2, p3, p4) and/or current detectors to receive the measured voltages and/or currents, and controlling the operation of the DC/DC converters (R1...RN) to obtain desired DC/DC converter output voltages and/or currents.