Thermoelectric Energy Conversion System for Stirling Engine Efficiency

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Closed cycle engines, such as Stirling engines, face inefficiencies due to inefficient combustion, heat exchange, heat losses, non-ideal working fluid behavior, friction, and mechanical losses, limiting their power output and power density while compromising efficiency and portability.

Innovation Solution

A closed cycle engine system with a piston assembly and heat exchanger configuration that includes a plurality of heater and chiller conduits, a cold side heat exchanger, and a balanced pressure arrangement of expansion and compression chambers, optimized for improved thermal energy transfer and mechanical efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If thermal energy is converted to mechanical energy using conventional heat engines, then mechanical work can be produced, but a substantial fraction of thermal energy is rejected to the environment and wasted

Engineering Contradiction:
Improvethermal energy wasteVSAvoidmechanical work output
Core Design Contradiction:
Loss of energyVSPower

Solution Approach 1:

The patent replaces the conventional mechanical heat engine system with a direct thermal-to-electrical energy conversion system using thermoelectric materials. This substitution eliminates the mechanical moving parts and the need for thermal energy rejection cycles, allowing direct conversion of thermal gradients into electrical energy without the substantial energy waste inherent in conventional heat engines

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent utilizes changes in electrical resistance and voltage generation parameters of thermoelectric materials in response to temperature gradients. By maintaining optimal temperature differences across the thermoelectric elements and adjusting electrical load parameters, the system maximizes electrical energy generation while minimizing thermal energy waste

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If thermoelectric generators are used for energy conversion, then thermal energy can be directly converted to electrical energy, but the conversion efficiency is limited by the materials' properties

Engineering Contradiction:
Improvethermal energy wasteVSAvoidenergy conversion efficiency
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The patent employs composite thermoelectric structures combining different thermoelectric materials with complementary properties. By integrating materials with high Seebeck coefficients, low thermal conductivities, and optimized electrical resistivities, the composite structure achieves superior overall conversion efficiency that overcomes the limitations of individual materials

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent divides the thermoelectric conversion system into multiple discrete modules or segments, each optimized for specific temperature ranges. This segmentation allows different materials to operate in their optimal temperature zones, maximizing the overall energy conversion efficiency across the entire temperature gradient

Inventive Principle:
Principle #1Segmentation

3Power

If conventional heat engines are used, then mechanical work can be generated, but the systems are complex and require substantial infrastructure

Engineering Contradiction:
Improvemechanical work outputVSAvoidsystem infrastructure
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the complex mechanical components, moving parts, and extensive infrastructure requirements of conventional heat engines. By using solid-state thermoelectric materials, the system achieves mechanical work (electrical energy) generation without pumps, turbines, condensers, or other complex mechanical subsystems

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The thermoelectric system is self-powered through the direct Seebeck effect, where temperature gradients across the material automatically generate electrical voltage without requiring external mechanical drivers, control systems, or complex infrastructure. The system self-regulates through the inherent thermoelectric properties of the materials

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances power generation efficiency, output, and power density, while maintaining portability and reducing emissions, by improving heat transfer and mechanical operation within the engine.

Implementation Method 1

the thermoelectric material is any material or combination of materials that converts thermal energy to electrical energy or converts electrical energy to thermal energy

Methodology Applied
Scientific EffectSeebeck effect: Seebeck Effect

Data Source

PatentEP4249745A2System and apparatus for energy conversion
Publication Date: 2023.09.27 HYLIION HOLDINGS CORP
  • EP4249745A2 patent drawingFigure 1.2.1
  • EP4249745A2 patent drawingFigure 1.3.1
  • EP4249745A2 patent drawingFigure 1.3.2

AI summary

A system and apparatus for energy conversion.