Thermoelectric Fluid Meter Power Supply for Long-Life Remote Operation
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Solution Overview
Problem
Existing fluid meters require a long-lasting power supply due to remote locations, and solutions like rechargeable batteries face issues with bulk, cost, and reduced performance from irregular fluid circulation, leading to frequent charge-discharge cycles.
Innovation Solution
A fluid meter with a power supply system comprising a thermoelectric generator that harnesses temperature differences between the pipe exterior and fluid, combined with a battery and a capacitor, managed by a control unit to optimize power distribution, ensuring a reliable and long-lasting power source.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If a rechargeable battery is used to power the fluid meter, then the battery can be recharged on-site, but the battery bulk and cost increase significantly
Solution Approach 1:
The patent combines a thermoelectric generator with a rechargeable battery system to create a hybrid power supply. The thermoelectric generator converts temperature differences between the fluid and ambient air into electrical energy, which charges the battery. This merging allows the system to achieve on-site recharging without requiring a large battery capacity, as the battery is supplemented by continuous energy harvesting from the temperature differential.
2Ease of operation
If a rechargeable battery is used to power the fluid meter, then the battery can be recharged on-site, but the cost increases significantly
Solution Approach 1:
The thermoelectric generator enables the battery to recharge itself automatically by exploiting the natural temperature difference between the flowing fluid and the ambient air. This self-charging mechanism eliminates the need for external charging infrastructure or large capacity batteries, thereby reducing overall system cost while maintaining on-site recharging capability.
3Duration of action of stationary object
If a large battery is used to ensure long power supply, then the power supply duration is extended, but the battery size and cost increase
Solution Approach 1:
The patent changes the energy supply parameters by introducing a continuous energy harvesting mechanism (thermoelectric generator) that converts thermal energy from the temperature difference into electrical energy. This allows the system to maintain extended power supply duration without increasing battery size, as the battery is continuously topped up by the thermoelectric generator rather than relying solely on initial charge capacity.
4Adaptability or versatility
If the fluid circulation is intermittent, then the meter can handle variable flow conditions, but the battery experiences irregular charge-discharge cycles reducing performance
Solution Approach 1:
The thermoelectric generator provides continuous energy harvesting as long as there is fluid flow and a temperature difference exists, regardless of whether the flow is continuous or intermittent. This continuous energy input smooths out the charge-discharge cycles of the battery, preventing deep discharge states and reducing stress on the battery, thereby maintaining battery performance and reliability under variable flow conditions.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The system provides a compact, reliable, and cost-effective power supply that maintains meter functionality, reducing battery size and cost while extending battery life, and ensuring continuous operation without disrupting metrological accuracy.
Implementation Method 1
a thermoelectric generator configured to produce electricity from a temperature difference between an exterior of the pipe and the fluid in the pipe
Data Source
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AI summary
This fluid meter, configured to perform metrological measurements in a fluid circulation pipeline and to communicate information relating to said metrological data, comprises: - a pipeline (2), - at least one metrological sensor (4), - a control unit (6), - a power supply unit (10) configured to power the control unit, the power supply unit comprising a first power supply channel (11) comprising at least one battery (12), and a second power supply channel (21), and further comprising a first switch (S1) configured to selectively couple the first power supply channel (11) or the second power supply channel (21) to the control unit, the fluid meter comprising a thermoelectric generator (30) configured to produce electricity from a temperature difference between an exterior of the pipeline and the fluid in the pipeline,the second power supply line (21) being connected to the thermoelectric generator (30).