Thermoelectric Generator on Aircraft Bleed System

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Solution Overview

Problem

Aircraft bleed systems face challenges in reducing air drag and optimizing energy usage due to the reliance on ram air for cooling, which increases drag and waste heat expulsion, limiting the efficiency of nitrogen generation and electrical power production.

Innovation Solution

Integration of a thermoelectric device into the aircraft bleed system that utilizes temperature differentials between ram air and bleed air to generate electrical power, reducing the need for excessive ram air intake and thus minimizing air drag, while converting waste heat into usable energy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If more ram air is taken in for cooling bleed air, then the cooling effectiveness is improved, but the air drag on the aircraft increases

Engineering Contradiction:
Improvecooling effectivenessVSAvoidair drag
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The patent converts the waste heat from bleed air, which would otherwise be expelled uselessly, into electrical energy through thermoelectric generators. This converts a harmful waste product into a beneficial resource, reducing the need for additional cooling while generating power.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent replaces the mechanical cooling approach (using more ram air flow) with a thermal energy conversion approach (thermoelectric generators). Instead of mechanically increasing air flow to remove heat, the system uses thermoelectric conversion to directly transform waste heat into electricity, reducing dependency on ram air induction.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Power

If thermoelectric device is integrated into bleed system, then electrical power production is improved, but device complexity increases

Engineering Contradiction:
Improveelectrical power productionVSAvoidsystem complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent merges the thermoelectric power generation function with the existing bleed air system. The thermoelectric generators are integrated into the bleed air ducting and cooling infrastructure, allowing the system to perform both cooling and power generation functions through a unified architecture rather than adding completely separate systems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The bleed air system is transformed into a multi-functional system that simultaneously provides cooling for nitrogen generation and generates electrical power through thermoelectric conversion. This universal approach allows one system to serve multiple purposes, reducing the need for additional dedicated power generation equipment.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If waste heat is expelled without utilization, then the nitrogen generation system simplicity is maintained, but energy efficiency deteriorates

Engineering Contradiction:
Improvesystem simplicityVSAvoidwaste heat loss
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent converts the harmful waste heat expulsion into a beneficial power generation process. Thermoelectric generators capture the thermal energy that would otherwise be lost and transform it into electrical energy, turning an energy loss into an energy gain while maintaining operational simplicity.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

Instead of discarding the waste heat from bleed air, the system recovers this thermal energy through thermoelectric conversion. The heat that would normally be expelled is captured and converted into useful electrical power, improving overall energy efficiency without complicating the nitrogen generation function.

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The thermoelectric device effectively produces electrical power from waste heat, reducing air drag and enhancing the efficiency of nitrogen generation systems by converting thermal energy into electrical energy, with potential for weight, volume, and cost savings in aircraft power systems.

Implementation Method 1

a thermoelectric device coupled to the bleed air system for generating the electrical power using temperature differentials between ram air and bleed air

Methodology Applied
Scientific EffectThermoelectric effect: Seebeck Effect

Implementation Method 2

an air-to-air exchanger... the nitrogen generation system may extracts bleed air and cool its temperature through the use of outside ram air within an air-to-air exchanger

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentEP2509869B1Thermoelectric generator on an aircraft bleed system
Publication Date: 2016.08.24 THE BOEING CO
  • EP2509869B1 patent drawingFigure 1
  • EP2509869B1 patent drawingFigure 2
  • EP2509869B1 patent drawingFigure 3~4

AI summary

A device for producing electrical power. A thermoelectric device is coupled to an aircraft bleed system for generating electrical power using temperature differentials between ram air and bleed air.