Thermoelectric Conversion Structure with Heat-Blocking Layer

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Solution Overview

Problem

Existing heat dissipation methods using mechanical fans, heat pipes, or finned heat sinks are inefficient in cooling objects below room temperature, and thermoelectric devices face reduced efficiency due to interfacial contact resistance and heat backflow issues.

Innovation Solution

A thermoelectric conversion structure incorporating a thermoelectric element, electrodes, and electrically conductive heat-blocking layers, where the heat-blocking layer's thickness is optimized to allow electron tunneling while scattering phonons, maintaining electrical conductivity while reducing thermal conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the thermoelectric element thickness is reduced, then the device can be more compact and integrated, but the interfacial contact resistance becomes a key factor that significantly modulates the device performance

Engineering Contradiction:
Improvethermoelectric element thicknessVSAvoiddevice performance
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent introduces an electrically conductive heat-blocking layer as an intermediary between the thermoelectric element and the electrode. This intermediate layer serves as a mediator that simultaneously blocks heat conduction (reducing thermal resistance) while maintaining electrical conductivity, thus resolving the performance degradation caused by reduced thermoelectric element thickness

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs composite material structure by combining the thermoelectric element with the electrically conductive heat-blocking layer. This composite approach creates a multi-functional interface that addresses both thermal and electrical requirements, improving overall device performance despite reduced thermoelectric element dimensions

Inventive Principle:
Principle #40Composite materials

2Volume of moving object

If the thermoelectric element thickness is reduced, then the device can be more compact, but the thermal resistance makes heat backflow worsened

Engineering Contradiction:
Improvethermoelectric element thicknessVSAvoidheat backflow
Core Design Contradiction:
Volume of moving objectVSLoss of energy

Solution Approach 1:

The electrically conductive heat-blocking layer acts as an intermediary barrier that specifically targets heat backflow. By positioning this layer at the critical interface, it blocks the reverse heat flow path while allowing forward heat dissipation, thus reducing energy loss from heat backflow

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent applies local quality modification by introducing the heat-blocking layer specifically at the electrode-thermoelectric element interface where heat backflow occurs. This localized intervention addresses the heat backflow problem at its source without affecting the overall thermoelectric conversion efficiency

Inventive Principle:
Principle #3Local quality

3Volume of moving object

If the thermoelectric element thickness is reduced, then the device can be more compact, but the electrical resistance cause joule heat reducing heat-dissipating efficiency

Engineering Contradiction:
Improvethermoelectric element thicknessVSAvoidjoule heat
Core Design Contradiction:
Volume of moving objectVSLoss of energy

Solution Approach 1:

The electrically conductive heat-blocking layer serves as an intermediary that provides an alternative low-resistance electrical path while blocking thermal conduction. This mediator reduces the overall electrical resistance at the interface, thereby reducing joule heat generation and improving heat-dissipating efficiency

Inventive Principle:
Principle #24Intermediary (Mediator)

4Temperature

If thermoelectric device is used to cool objects below room temperature, then efficient cooling is achieved, but interfacial contact resistance and heat backflow reduce the efficiency

Engineering Contradiction:
Improvecooling temperatureVSAvoidheat backflow
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The electrically conductive heat-blocking layer acts as a mediator that enables the system to achieve temperatures below room temperature by blocking heat backflow at the interface. This intermediary prevents the heat sink heat from flowing back to the heat source side, maintaining the temperature gradient necessary for sub-ambient cooling

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent applies preliminary anti-action by pre-establishing the heat-blocking layer at the interface before heat backflow can occur. This preventive measure blocks the harmful heat backflow pathway, allowing the thermoelectric device to efficiently maintain temperatures below room temperature

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the figure of merit (ZT) by improving thermoelectric conversion efficiency, allowing for effective heat dissipation below room temperature without hindering electrical conductivity, thus improving the overall thermal management.

Implementation Method 1

a thermoelectric device utilizing Peltier effect to automatically drive the transfer of heat in a certain direction

Methodology Applied
Scientific EffectPeltier effect: Peltier Effect

Implementation Method 2

the heat-blocking layer's thickness is optimized to allow electron tunneling while scattering phonons

Methodology Applied
Scientific EffectElectron tunneling:

Implementation Method 3

the heat-blocking layer's thickness is optimized to allow electron tunneling while scattering phonons

Methodology Applied
Scientific EffectPhonon scattering:

Implementation Method 4

The electrical resistance cause joule heat

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS9812629B2Thermoelectric conversion structure and its use in heat dissipation device
Publication Date: 2017.11.07 IND TECH RES INST
  • US9812629B2 patent drawing
  • US9812629B2 patent drawing
  • US9812629B2 patent drawing

AI summary

The disclosure provides a thermoelectric conversion structure and its use in heat dissipation device. The thermoelectric conversion structure includes a thermoelectric element, a first electrode and an electrically conductive heat-blocking layer. The thermoelectric element includes a first end and a second end opposite to each other. The first electrode is located at the first end of the thermoelectric element. The electrically conductive heat-blocking layer is between the thermoelectric element and the first electrode.