Thermoelectric Heat-Medium Control for Stable Power Output

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Solution Overview

Problem

Existing thermoelectric generation systems face challenges in adjusting power generation output effectively due to dependence on external heat source temperatures, lacking mechanisms for precise control.

Innovation Solution

Incorporating a thermoelectric generation system configuration with a thermoelectric element, heating unit, cooling unit, heat transfer unit, detection unit, and control unit to adjust the amount of heat medium based on temperature and thermal resistance, allowing for stabilization of power generation output.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the thermoelectric generation system uses a fixed heat medium circulation amount, then the system structure is simple, but the power generation output cannot be adjusted according to heat source temperature variations

Engineering Contradiction:
Improvepower generation adjustment capabilityVSAvoidsystem structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies dynamics by making the heat medium circulation amount adjustable rather than fixed. The control unit dynamically changes the circulation amount based on detected heat source temperature to optimize power generation output, transforming a static system into a dynamic one that adapts to varying conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of heat medium circulation amount from a fixed value to a variable parameter that can be adjusted by the control unit. By modifying this physical parameter based on temperature detection, the system achieves adaptable power generation output without fundamentally changing its structure.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If the heat medium circulation amount is increased to maintain power generation at low temperatures, then power generation stability is improved, but the risk of overheating increases at high temperatures

Engineering Contradiction:
Improvepower generation stabilityVSAvoidoverheating risk
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The patent implements feedback control where the control unit continuously detects the heat source temperature and adjusts the heat medium circulation amount accordingly. When temperature is low, circulation is increased to maintain power generation; when temperature is high, circulation is reduced to prevent overheating, creating a self-regulating system that responds to actual conditions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system takes preliminary anti-action by proactively adjusting the heat medium circulation before harmful effects occur. The control unit detects temperature trends and adjusts circulation in advance to prevent both power generation drops at low temperatures and overheating at high temperatures, rather than reacting after problems arise.

Inventive Principle:
Principle #9Preliminary anti-action

3Productivity

If the thermoelectric element operates at high power output, then energy generation is maximized, but the durability of the thermoelectric element decreases

Engineering Contradiction:
Improvepower generation outputVSAvoidthermoelectric element durability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies dynamics by enabling the system to dynamically adjust power generation output based on heat source temperature conditions. Rather than operating at maximum output continuously, the system adapts its power generation level to match available thermal energy, preventing excessive stress on the thermoelectric element while maintaining optimal productivity when conditions permit.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise adjustment of power generation to maintain a rated output level, reducing fluctuations and extending the durability of the thermoelectric element by optimizing heat medium circulation and pressure management.

Implementation Method 1

a thermoelectric element (11) that generates power by a temperature difference

Methodology Applied
Scientific EffectSeebeck effect: Seebeck Effect

Implementation Method 2

a heating unit (12) including a first heat medium path (12a) through which a heat medium passes, and heats the thermoelectric element (11) by the heat of the heat medium

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

a heat transfer unit (21) including a second heat medium path (21a) through which the heat medium passes and which is connected to the first heat medium path (12a), and heats, by using a heat source, the heat medium whose temperature is decreased as a result of heating the thermoelectric element (11)

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Data Source

PatentUS11871665B2Thermoelectric generation system
Publication Date: 2024.01.09 YANMAR POWER TECH CO LTD
  • US11871665B2 patent drawing
  • US11871665B2 patent drawing
  • US11871665B2 patent drawing

AI summary

A thermoelectric generation system is provided with: a thermoelectric element; a heating unit; a cooling unit; a heat transfer unit; a pressure gauge; a first valve; and a control unit. The thermoelectric element uses a temperature difference to generate power. The heating unit has a first heat medium path through which a heat medium passes, and heats the thermoelectric element by means of the heat of the heat medium. The cooling unit cools the thermoelectric element. The heat transfer unit has a second heat medium path through which the heat medium passes and which is connected to the first heat medium path, and heats, by using a heat source, the heat medium reduced in temperature as a result of heating the thermoelectric element. The pressure gauge detects the rise or fall of a value (pressure of heat medium) in accordance with the temperature of the heat source.