Thermoelectric Manhole Sensor Module for Maintenance-Free Monitoring

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Solution Overview

Problem

Existing sensor modules for manholes face challenges in installation, maintenance, and power supply, particularly in harsh environments with high concentrations of corrosive gases, leading to difficulties in observing manhole conditions during heavy rainfall, which can result in inundation and safety risks.

Innovation Solution

A sensor module with a thermoelectric power generation module that harnesses the temperature difference between the manhole lid and the air inside the manhole to generate power, driving measurement and communication units, and is easily attachable to the manhole lid without requiring complex installation or frequent battery replacements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a large number of sensors are arranged in the manhole to collect detection data, then the observation of manhole conditions is improved, but the construction and maintenance cost increases

Engineering Contradiction:
Improveobservation of manhole conditionsVSAvoidconstruction and maintenance cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent combines multiple sensor functions (water level detection, temperature detection, gas concentration detection) into a single integrated sensor module that is installed in the manhole lid, eliminating the need for multiple separate sensors and reducing overall system complexity and cost

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The sensor module is designed to perform multiple detection functions simultaneously (water level, temperature, gas concentration) and can be applied to various types of manholes, providing universal functionality that reduces the need for specialized equipment

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Loss of information

If a sensor module with wireless communication device is installed in the manhole lid, then the collection of detection data is improved, but the installation complexity increases due to the need for power source

Engineering Contradiction:
Improvecollection of detection dataVSAvoidinstallation complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The sensor module utilizes the temperature difference between the manhole lid and the manhole interior as a natural resource to generate electricity through thermoelectric power generation, eliminating the need for external power sources, batteries, or complex wiring installations

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces mechanical power sources (batteries, motors) with a thermoelectric power generation system that converts thermal energy directly into electrical energy, simplifying the overall system architecture

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Use of energy by moving object

If battery and wind power generation device or solar power generation device are used for the sensor module, then the power supply is improved, but the maintenance operation becomes difficult due to battery lifetime

Engineering Contradiction:
Improvepower supplyVSAvoidmaintenance operation
Core Design Contradiction:
Use of energy by moving objectVSEase of repair

Solution Approach 1:

The thermoelectric power generation system continuously generates electricity as long as there is a temperature difference between the lid and the manhole interior, providing self-sustaining power without requiring periodic battery replacement or maintenance

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The power generation system operates continuously as long as the temperature gradient exists, ensuring uninterrupted power supply for the sensor module without the intermittent operation associated with battery replacement cycles

Inventive Principle:
Principle #20Continuity of useful action

4Measurement precision

If the sensor module is installed in the manhole lid, then the observation of manhole conditions is improved, but the size of the sensor module increases

Engineering Contradiction:
Improveobservation of manhole conditionsVSAvoidsize of sensor module
Core Design Contradiction:
Measurement precisionVSVolume of moving object

Solution Approach 1:

The sensor module is designed with a compact structure where the thermoelectric power generation element is integrated with the sensor components, allowing the entire assembly to fit within the limited space of the manhole lid while maintaining all necessary detection functions

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a reliable, long-lasting, and low-maintenance sensor system capable of transmitting data via wireless communication, effectively monitoring manhole conditions without increasing the size of the sensor module, thus enhancing safety and reducing operational costs.

Implementation Method 1

a thermoelectric power generation module configured to generate electric power by a difference in temperature between a first heat transfer unit thermally connected to a manhole lid and a second heat transfer unit thermally connected to a heat radiating unit within a manhole

Methodology Applied
Scientific EffectThermoelectric power generation: Seebeck Effect

Data Source

PatentUS10388844B2Sensor module and manhole information collection/processing system
Publication Date: 2019.08.20 FUJITSU LTD
  • US10388844B2 patent drawing
  • US10388844B2 patent drawing
  • US10388844B2 patent drawing

AI summary

There is provided a sensor system capable of being used semi-permanently in a maintenance-free state without exchanging batteries as well as being installed in an already-existing manhole lid by a simple work on the spot, and having a measurement unit, a power source unit, and a communication unit, and installed in a manhole lid, wherein the power source unit includes a thermoelectric power generation module configured to generate electric power by a difference in temperature between a first heat transfer unit thermally connected to the manhole lid and a second heat transfer unit thermally connected to a heat radiating unit within a manhole, and the measurement unit and the communication unit are driven by electric power generated by the thermoelectric power generation module and measurement data of the measurement unit is transmitted to the outside via the communication unit.