Thermoelectric module

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Solution Overview

Problem

Conventional thermoelectric modules require alternating arrangements of N-type and P-type thermoelectric components, which complicates manufacturing and can lead to inconsistent performance due to different semiconductor materials.

Innovation Solution

A thermoelectric module composed of thermoelectric components made from the same type of semiconductor material, connected in parallel and serial configurations through electrodes with buffering structures to maintain stability across temperature changes, simplifying manufacturing and ensuring consistent performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If alternating N-type and P-type thermoelectric components are used, then thermoelectric performance is achieved, but manufacturing complexity increases

Engineering Contradiction:
Improvethermoelectric performanceVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent uses only N-type thermoelectric components instead of alternating N-type and P-type components. This homogenization of material type simplifies the manufacturing process while maintaining thermoelectric functionality through parallel electrical connection of multiple N-type components.

Inventive Principle:
Principle #33Homogeneity

Solution Approach 2:

The patent divides the thermoelectric components into functional groups connected in parallel between the first and second electrodes. This segmentation allows multiple identical N-type components to work together, achieving the required thermoelectric performance without the complexity of alternating material arrangements.

Inventive Principle:
Principle #1Segmentation

2Reliability

If alternating N-type and P-type thermoelectric components are used, then thermoelectric functionality is achieved, but manufacturing consistency deteriorates

Engineering Contradiction:
Improvethermoelectric functionalityVSAvoidmanufacturing consistency
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

By using only N-type thermoelectric components throughout the module, the patent eliminates the need to manage two different material types during manufacturing. This ensures consistent material properties and performance across all components, improving manufacturing consistency while maintaining thermoelectric functionality.

Inventive Principle:
Principle #33Homogeneity

3Ease of manufacture

If thermoelectric components are separated apart, then manufacturing ease is improved, but electrical connection complexity increases

Engineering Contradiction:
Improvemanufacturing easeVSAvoidelectrical connection complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent merges multiple N-type thermoelectric components in parallel between the first and second electrodes. This combining approach allows separated components to be easily manufactured and positioned, while the parallel electrical connection simplifies the overall electrical architecture compared to alternating material arrangements.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design simplifies the manufacturing process and achieves consistent thermoelectric performance by eliminating the need for alternating material arrangements, allowing for efficient electrical connections and effective temperature buffering.

Implementation Method 1

In another type of thermoelectric module, when two ends of its thermoelectric component have a temperature difference, these two ends generate direct current

Methodology Applied
Scientific EffectSeebeck effect: Seebeck Effect

Implementation Method 2

In one type of the thermoelectric modules, two ends of its thermoelectric component are connected with direct current (DC), and then a temperature difference occurs between these two ends

Methodology Applied
Scientific EffectPeltier effect: Peltier Effect

Data Source

PatentUS10648708B2Thermoelectric module
Publication Date: 2020.05.12 IND TECH RES INST
  • US10648708B2 patent drawing
  • US10648708B2 patent drawing
  • US10648708B2 patent drawing

AI summary

A thermoelectric module includes a plurality of thermoelectric components, a first electrode and a second electrode. The thermoelectric components have the same type of semiconductor material. The first electrode includes a first parallel connection part and a first serial connection part. The plurality of thermoelectric components is electrically connected to the first parallel connection part and each of the plurality of thermoelectric components is separated from one another. The first serial connection part is configured for being electrically connected to other electrical components. The plurality of thermoelectric components is electrically connected to the second electrode and located between the first parallel connection part and the second electrode.