Thermoelectric Probe Positioning for Conductivity Measurement

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Solution Overview

Problem

Current methods for determining the effective position and distance of electric potential probes on samples with thermoelectric properties are limited by mechanical positioning precision, leading to residual uncertainties in electrical conductivity measurements, especially for small samples with complex geometries or irregular contact points.

Innovation Solution

A method utilizing the Seebeck effect to determine the effective probe position by measuring thermal voltages across a sample with a temperature difference applied between blocks, allowing for precise calculation of the potentiometric divider ratio and effective probe spacing without electrical current flow, which is independent of contact resistance and probe geometry.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If mechanical positioning methods are used to determine probe distance, then the measurement setup is simple, but the positioning precision is limited

Engineering Contradiction:
Improveprobe position accuracyVSAvoidmeasurement method complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces mechanical positioning methods with a thermal field-based measurement system. By applying a temperature difference across the sample and measuring the resulting thermal voltage distribution, the effective probe positions are determined thermally rather than mechanically, achieving sub-micrometer precision without complex mechanical positioning devices

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a thermal field as an intermediary to indirectly determine probe positions. Instead of directly measuring mechanical distances, the method uses thermal voltage measurements in response to a temperature gradient to infer the effective positions of probes through the relationship between thermal and electrical fields

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If visual measurement with comparator microscope is used, then probe distance can be measured, but the contact points are obscured by probes and holders

Engineering Contradiction:
Improvecontact point determination accuracyVSAvoidmeasurement accessibility
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent replaces visual/mechanical observation methods with thermal field measurement. The thermal voltage distribution reveals the effective contact points without requiring visual access to the probe-sample interface, eliminating the obscuration problem caused by probe holders and bent wires

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent creates a thermal analog of the electrical potential field. By measuring thermal voltages in response to a temperature gradient, the method obtains a thermal copy of the probe position information that would otherwise be inaccessible through direct visual observation

Inventive Principle:
Principle #26Copying

3Adaptability or versatility

If welded wire probes with bent wires are used, then flexible positioning is achieved, but the visible entry point deviates from effective contact position

Engineering Contradiction:
Improveprobe positioning flexibilityVSAvoidcontact position accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent replaces mechanical probe configuration methods with thermal field-based position determination. The thermal measurement approach automatically accounts for probe bending and inclination by measuring the actual thermal voltage distribution, eliminating the need for straight wires or precise mechanical alignment

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the measurement parameter from mechanical geometry to thermal voltage distribution. By measuring thermal voltages instead of relying on mechanical probe geometry, the method adapts to any probe configuration while accurately determining effective contact positions

Inventive Principle:
Principle #35Parameter changes

4Measurement precision

If 4-point methods are used on small samples, then electrical conductivity can be measured, but mechanical stress risks damaging fragile probe contacts

Engineering Contradiction:
Improveelectrical conductivity measurement accuracyVSAvoidmechanical stress on sample
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent replaces mechanical contact-based measurement with thermal field measurement. By applying a temperature difference and measuring thermal voltages, the method determines effective probe positions without the mechanical stress associated with physical probe contact and manipulation

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent performs preliminary thermal characterization to determine effective probe positions before conducting electrical conductivity measurements. This preliminary thermal measurement step allows for accurate positioning without repeatedly manipulating fragile probe contacts during the measurement process

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables highly accurate measurements of electrical conductivity and contact resistance by leveraging the analogy between temperature and potential fields, reducing mechanical stress on samples and minimizing damage, while providing precise effective probe positions and distances even in complex geometries.

Implementation Method 1

A method utilizing the Seebeck effect to determine the effective probe position by measuring thermal voltages across a sample with a temperature difference applied between blocks

Methodology Applied
Scientific EffectSeebeck effect: Seebeck Effect

Data Source

PatentEP3472603B1Thermoelectric determination of the effective distance of electrical potential sondes
Publication Date: 2020.09.30 DEUTSCHES ZENTRUM FÜR LUFT UND RAUMFAHRT E V
  • EP3472603B1 patent drawingFigure 1

AI summary

The invention relates to a method for ascertaining the effective position of and thus the effective distance between electric potential probes on a sample having thermoelectric properties in order to be able to determine in particular physical properties of the sample with greater accuracy than in previously known methods.