Thermoplastic Shoulder Support for Violin Contour Adaptation

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Solution Overview

Problem

Existing shoulder supports for bowed instruments like violins and violas often require individualized shaping to fit the player's physique comfortably, but this is complex and typically requires specialized resources or tools, limiting adaptability and sound quality.

Innovation Solution

A shoulder support with a thermoplastic material that can be shaped and reshaped by the user using heat, allowing for contour adaptation to the player's body, with specific material properties such as a transition temperature between 43°C and 60°C, density between 0.8 and 1.5 g/cm³, and geometric parameters for optimal sound and comfort.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the shoulder support is made from conventional materials with fixed base, then the manufacturing process is simple, but the adaptability to individual player physique is poor

Engineering Contradiction:
Improveadaptability to individual player physiqueVSAvoidcomplexity of shaping process
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by utilizing the thermal properties of thermoplastic material. The material's transition temperature (between 43°C and 60°C) allows it to change from a rigid state during normal use to a deformable state when heated, enabling the support element to be reshaped to fit individual players' bodies while maintaining structural integrity during play

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs phase transitions of thermoplastic material, specifically the transition between solid and semi-solid states driven by temperature changes. When heated above the transition temperature, the material becomes pliable for shaping; when cooled, it solidifies to maintain the customized shape, creating a reversible phase change cycle that enables repeated adaptation

Inventive Principle:
Principle #36Phase transitions

2Adaptability or versatility

If the support element is made from thermoplastic material, then the adaptability and contouring capability are improved, but the manufacturing complexity increases

Engineering Contradiction:
Improvecontour adaptation capabilityVSAvoidease of shaping without specialized tools
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent implements self-service by designing the support element to be reshaped by the player themselves using only body heat or simple heating methods. The thermoplastic material responds to temperature changes and can be molded to fit the player's body contours without requiring specialized tools, laboratories, or expert operators, making the customization process accessible to end users

Inventive Principle:
Principle #25Self-service

3Ease of operation

If the base is provided with cushion for comfort, then the playing comfort is improved, but the sound quality and harmony with the instrument deteriorates

Engineering Contradiction:
Improveplaying comfortVSAvoidsound quality and harmony
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent applies local quality by making the support element itself contoured and shaped to fit the player's body and instrument contact points, rather than adding a separate cushion layer. The thermoplastic material can be molded to create ergonomic contours that provide comfort directly through its shape, eliminating the need for additional cushioning materials that would interfere with sound transmission

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables extensive individualized contouring and adaptation of the shoulder support to the user's body, improving playing comfort and sound quality without needing specialized tools, with the ability to modify the shape as needed for optimal fit and sound properties.

Implementation Method 1

the support element (32) of the shoulder support (30) is produced from a thermoplastic material... a transition temperature in the thermoplastic range Tg of between approximately 43° C. and approximately 60° C.

Methodology Applied
Scientific EffectThermal softening: Heat Treatment

Implementation Method 2

a suitably selected, subsequently deformable material... with the ambient conditions being specified (irradiation with the provided light; activation of the magnetic field), the deformability can be selectively activated. After the desired shape adaptation has been carried out, the ambient conditions can then be adjusted again

Methodology Applied
Scientific EffectShape memory effect: Shape Memory Polymer

Data Source

PatentUS8704065B2Shoulder support
Publication Date: 2014.04.22 GUSTAV PIRAZZI & COMP KG
  • US8704065B2 patent drawing
  • US8704065B2 patent drawing
  • US8704065B2 patent drawing

AI summary

The invention relates to a shoulder support (30) for a bowed instrument having a support element (32) for placing on the shoulder and/or chest of the player. To that end, there is provision according to the invention for the support element (32) of the shoulder support (30) to be produced from a thermoplastic material.