Thermosetting Gel Polymer Electrolyte for Stable Lithium-Ion Batteries

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Solution Overview

Problem

The existing liquid electrolytes in lithium secondary batteries suffer from low stability, leading to increased battery thickness, potential explosion due to gas generation, and uneven electrode reaction, necessitating the development of a gel polymer electrolyte with improved wetting and performance.

Innovation Solution

A thermosetting electrolyte composition for lithium secondary batteries, comprising LiPF6, a second lithium salt, a non-aqueous organic solvent, and a polymer or oligomer with a thermopolymerizable unit, which undergoes thermal polymerization to form a gel polymer electrolyte without a polymerization initiator, preventing pre-gelation and enhancing adhesion and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If liquid electrolyte is used in lithium secondary battery, then the battery can operate, but stability is low and gas is generated causing battery swelling or explosion

Engineering Contradiction:
ImprovestabilityVSAvoidgas generation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent transitions the electrolyte from liquid phase to gel phase by incorporating polymer components (polymerizable monomer or oligomer with polymerizable group) that undergo gelation upon contact with lithium salt or through thermal/UV-induced polymerization. This phase transition eliminates gas generation while maintaining ionic conductivity, directly resolving the stability issue of liquid electrolytes.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The patent creates a composite gel polymer electrolyte system combining organic solvent, polymerizable monomer/oligomer, and lithium salt. This composite structure integrates the ionic conductivity of liquid electrolytes with the structural stability of polymers, preventing gas generation and battery swelling while maintaining operational performance.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If polymerization initiator is added to prepare gel polymer electrolyte, then gelation can occur, but pre-gelation occurs at room temperature causing reduced wetting and increased interfacial resistance

Engineering Contradiction:
Improvegelation processVSAvoidinterfacial resistance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent eliminates the need for preliminary polymerization initiator addition by designing a system where gelation occurs automatically upon contact with lithium salt or through controlled thermal/UV treatment after battery assembly. This prevents pre-gelation at room temperature, ensuring proper wetting and low interfacial resistance while still achieving gelation for structural stability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent enables the electrolyte composition to self-gelate through its own components (polymerizable monomer/oligomer reacting with lithium salt or through thermal/UV activation) without requiring external polymerization initiators. This self-service mechanism prevents pre-gelation issues while ensuring complete gelation for battery stability.

Inventive Principle:
Principle #25Self-service

3Reliability

If gel polymer electrolyte is used instead of liquid electrolyte, then stability is improved, but manufacturing complexity increases due to gelation process control

Engineering Contradiction:
ImprovestabilityVSAvoidmanufacturing process
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent simplifies manufacturing by enabling the electrolyte composition to self-gelate upon contact with lithium salt or through simple thermal/UV treatment after battery assembly, eliminating the need for complex pre-gelation process control. This self-service mechanism maintains high stability while reducing manufacturing complexity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent controls gelation through simple parameter changes (temperature increase or UV exposure) after battery assembly rather than requiring precise control during assembly. This approach maintains the stability benefits of gel polymer electrolyte while significantly simplifying the manufacturing process by decoupling gelation from the assembly process.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides improved impregnability, oxidation stability, and capacity characteristics for lithium secondary batteries by forming a gel polymer electrolyte that maintains lithium ion concentration and prevents side reactions, thereby enhancing high-temperature stability and cycle performance.

Implementation Method 1

a polymer or oligomer with a thermopolymerizable unit, which undergoes thermal polymerization to form a gel polymer electrolyte

Methodology Applied
Scientific EffectThermal polymerization: Photopolymerisation

Implementation Method 2

maintains lithium ion concentration

Methodology Applied
Scientific EffectIon absorption: Absorption (physical)

Implementation Method 3

a salt is dissolved in an organic solvent using a carbonate organic solvent as a main solvent

Methodology Applied
Scientific EffectSolvation: Solvation

Data Source

PatentUS11894516B2Thermosetting electrolyte composition for lithium secondary battery, gel polymer electrolyte prepared therefrom, and lithium secondary battery including the electrolyte
Publication Date: 2024.02.06 LG ENERGY SOLUTION LTD
  • US11894516B2 patent drawing
  • US11894516B2 patent drawing
  • US11894516B2 patent drawing

AI summary

The present invention relates to a thermosetting electrolyte composition for a lithium secondary battery, a gel polymer electrolyte prepared therefrom, and a lithium secondary battery including the gel polymer electrolyte, and particularly, to a thermosetting electrolyte composition for a lithium secondary battery, which includes LiPF6 as a first lithium salt, a second lithium salt excluding the LiPF6, a non-aqueous organic solvent, and a polymer or oligomer containing a unit represented by Formula 1, a gel polymer electrolyte prepared therefrom, and a lithium secondary battery including the gel polymer electrolyte.