Thermostat and Sensor Positioning for Accurate Temperature Detection
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Solution Overview
Problem
In image forming apparatuses, non-contact type temperature sensors inaccurately detect the temperature of heating rollers when small-sized recording media are conveyed, leading to potential overheating and malfunction of the thermostat due to temperature differences on the heating roller.
Innovation Solution
Positioning the opening for temperature detection of the non-contact type temperature sensor and the unusual temperature rise preventing member between the pair of discharge rollers or within the recording media feeding side guides ensures accurate temperature detection of the heating member, even when conveying small-sized media, by minimizing temperature differences and maintaining stable detection.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Area of stationary object
If the non-contact type temperature sensor detects temperature at the periphery of the window, then the detection area is expanded, but the temperature detection accuracy deteriorates due to temperature differences on the heating roller
Solution Approach 1:
The patent applies local quality by positioning the temperature sensor's detection area specifically at the center of the heating roller, rather than allowing detection across the entire periphery. This localized detection ensures that the sensor measures temperature at the most representative location, avoiding the temperature differences that occur at the edges where the heating roller contacts the recording medium. The center position provides consistent temperature readings regardless of medium size or contact variations.
2Area of stationary object
If the thermostat is positioned to detect temperature at the periphery of the heating roller, then the detection coverage is increased, but the thermostat may malfunction due to inaccurate temperature detection
Solution Approach 1:
The thermostat is positioned to detect temperature specifically at the center of the heating roller, providing localized and accurate temperature measurement. This center positioning ensures that the thermostat receives reliable temperature data that accurately reflects the heating roller's actual temperature, preventing malfunction even when small-sized recording media are conveyed. The localized detection at the center avoids the temperature variations at the periphery that would cause unreliable thermostat operation.
3Area of stationary object
If the opening for temperature detection is positioned at the periphery of the heating roller, then the detection area is maximized, but the temperature detection becomes inaccurate due to temperature gradients on the heating roller
Solution Approach 1:
The opening for temperature detection is positioned at the center of the heating roller, creating a localized detection zone that provides accurate temperature measurements. This center positioning ensures that the detection area, while focused, captures the representative temperature of the heating roller without being influenced by the temperature gradients that occur at the periphery. The localized center detection maintains both adequate detection area and high measurement precision.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This arrangement allows for precise temperature detection and appropriate operation of the thermostat, ensuring stable fixation of toner images, even with small-sized recording media, by reducing temperature differences and maintaining accurate detection.
Implementation Method 1
a non-contact type temperature sensor for detecting the temperature of the heating roller by means of infrared ray
Implementation Method 2
a thermal sensitive element for detecting the infrared ray fixed thereon... A potential difference is generated between the thermal sensitive element for infrared ray detection and the thermal sensitive element for temperature compensation according to the infrared ray that has entered from the window
Data Source
AI summary
An image forming apparatus including a thermostat arranged in a housing of a fixing device with terminals on both ends arranged slanted with respect to a longitudinal direction. A non-contact type temperature sensor is arranged adjacent to the thermostat. Discharge rollers are arranged at equidistance from a center reference line according to a smallest width of paper on a downstream side in a conveying direction of the paper of a housing. A center part of the thermostat and an opening for temperature detection of the temperature sensor are positioned between the discharge rollers.


