Thermostatic Valve Control With Orientation-Based Temperature Sensing

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Solution Overview

Problem

Thermostatic control devices for regulating fluid flow in conduits, such as heating or cooling systems, face challenges in maintaining optimal operation regardless of their orientation, which affects temperature measurement accuracy and display readability.

Innovation Solution

Incorporating an orientation sensor within the device to detect its orientation and generate command signals for temperature sensors to adjust measurements along a predefined direction, ensuring accurate temperature readings and aligning the display for optimal readability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the thermostatic control device is mounted in different orientations depending on radiator location, then the device can be installed in various positions (walls, windows, doors), but the temperature sensor orientation with respect to the room becomes unpredictable affecting measurement accuracy

Engineering Contradiction:
Improveinstallation position flexibilityVSAvoidtemperature measurement accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The system dynamically adapts the temperature measurement direction based on the detected orientation of the device. The control means receives orientation data from the orientation sensor and automatically adjusts which temperature sensor readings are used, allowing accurate temperature control regardless of how the device is mounted on the radiator

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operational parameters (which temperature sensor is active, what direction measurements are taken) based on the detected orientation. By switching between different temperature sensors and measurement directions according to the device's mounted orientation, the system maintains measurement accuracy across all installation positions

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If the thermostatic control device is provided with a display, then the device can show temperature and control information, but the readability of the display depends on the orientation of the device affecting user ability to read the display

Engineering Contradiction:
Improvedisplay orientation adaptabilityVSAvoiddisplay readability
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The display dynamically adjusts its orientation based on the detected device orientation. The control means receives orientation data and automatically rotates or reorients the display elements to ensure they are always readable from the common viewing direction, regardless of how the device is mounted on the radiator

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP3056825B1A thermostatic control device with an orientation sensor
Publication Date: 2019.03.27 DANFOSS AS
  • EP3056825B1 patent drawingFigure 1~2
  • EP3056825B1 patent drawingFigure 3~4
  • EP3056825B1 patent drawingFigure 5~6

AI summary

A thermostatic control device (1) for regulating a flow of fluid, e.g. a heating fluid, in a conduit is disclosed. At least one temperature sensor (3, 4) is positioned inside a housing (2), and is/are arranged to measure an ambient temperature in the vicinity of the thermostatic control device (1). An orientation sensor (8) is positioned inside the housing (2), said orientation sensor (8) being arranged to detect an orientation of the thermostatic control device (1) and to generate a sensor output signal reflecting a detected orientation of the thermostatic control device (1). Control means is arranged to receive a sensor output signal from the orientation sensor (8), and to generate one or more command signals based thereon, e.g. for aligning a reading direction (6) of a display (5) with respect to the detected orientation and/or for controlling the temperature measurements performed by the temperature sensor(s) (3, 4).