Thermoswitch E. coli Plasmid Selection System

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Solution Overview

Problem

Current biopharmaceutical production faces challenges with antibiotic-based selection systems, including high costs, process impurities, and regulatory hurdles due to antibiotic resistance genes, as well as inflexible and 'locked' phenotypes in alternative complementation systems, which limit industrial efficiency and flexibility.

Innovation Solution

A recombinant E. coli cell line with a genomically encoded essential gene expression regulated by a thermoswitch upstream leader sequence, allowing growth only at specific temperatures, enabling stringent plasmid selection and maintenance while allowing propagation of plasmid-free cells for downstream modifications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If metabolic complementation systems are used for plasmid selection, then selection pressure is robust at low cell densities, but cross-feeding occurs at high cell densities reducing selection efficiency

Engineering Contradiction:
Improveselection pressureVSAvoidselection efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The invention changes the selection mechanism from metabolic complementation to essential non-metabolic gene complementation (e.g., infA, dnaK, ftsZ). This parameter change eliminates cross-feeding because these essential genes cannot be rescued by secreted metabolites, maintaining both reliable selection pressure and high selection efficiency at all cell densities.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention extracts the selection mechanism from metabolic pathways and places it in essential housekeeping genes. By removing the metabolic intermediate production and secretion step, the system eliminates the cross-feeding pathway while maintaining strong selective pressure for plasmid retention.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If essential non-metabolic target genes are used for complementation, then stable and stringent maintenance of plasmids is achieved, but the phenotype becomes locked preventing propagation of plasmid-free cells

Engineering Contradiction:
Improveplasmid maintenanceVSAvoidphenotype flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The invention introduces temperature as a dynamic control parameter. At permissive temperature (30°C), the thermoswitch allows expression from the genomic copy, enabling plasmid-free cell propagation. At restrictive temperature (37°C), the thermoswitch blocks genomic expression, requiring plasmid maintenance. This dynamic temperature control provides both stringent plasmid maintenance and phenotype flexibility.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention uses temperature as a controllable parameter to switch between two states: plasmid-mandatory state at 37°C and plasmid-optional state at 30°C. This parameter change allows the system to adapt between stringent selection and flexible modification needs.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If antibiotic resistance systems are used for selection, then plasmid maintenance is achieved, but materials costs increase and process impurities are introduced

Engineering Contradiction:
Improveplasmid maintenanceVSAvoidprocess impurities
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The invention converts the potential harm of antibiotic resistance genes into a benefit by using essential housekeeping genes (infA, dnaK, ftsZ) that are naturally required for cell survival. This eliminates the need for antibiotic resistance markers and associated antibiotics, removing process impurities while maintaining strong selective pressure through essential gene complementation.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides a flexible and efficient system for maintaining plasmids, reducing cross-feeding and relaxed stringency issues, enabling repetitive modifications and optimizing industrial yields while minimizing environmental persistence risks.

Implementation Method 1

an upstream leader sequence not natively associated with said essential E. coli gene, where said upstream leader sequence has the function of being a thermoswitch substantially not allowing growth at a first temperature but allowing growth at a second temperature

Methodology Applied
Scientific EffectThermoswitch: Phase Change

Data Source

PatentUS11466278B2Temperature based plasmid regulation system
Publication Date: 2022.10.11 NOVO NORDISK AS
  • US11466278B2 patent drawing
  • US11466278B2 patent drawing
  • US11466278B2 patent drawing

AI summary

The present invention relates to a recombinant E. coli cell harbouring a recombinant plasmid wherein said E. coli cell has a thermo sensitive regulation of an essential E. coli gene.