Thermosyphon Cooling System for Data Centre Servers

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Solution Overview

Problem

Current cooling systems for data centers are inefficient due to high energy consumption, heat generation by fans, complex implementation, and inadequate air flow distribution, leading to increased maintenance needs and potential server failures.

Innovation Solution

A cooling system utilizing thermosyphon circuits and pulsating heat pipes for passive cooling, with a primary circuit for localized heat exchange at the server level and a secondary circuit for rack-level heat management, reducing the need for fans and simplifying maintenance by using plate-like elements with micro-channel technology.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If fans are used to force air flow through cooling devices, then heat exchange efficiency is improved, but energy consumption increases and maintenance needs increase

Engineering Contradiction:
Improveheat exchange efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The cooling system uses passive thermosyphon circuits that self-regulate heat transfer through natural convection and phase change of working fluid, eliminating the need for externally powered fans while maintaining effective cooling

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The thermosyphon circuits utilize phase change (evaporation and condensation) of the working fluid to transfer heat from CPU to heat sink, providing high heat exchange efficiency without mechanical movement

Inventive Principle:
Principle #36Phase transitions

2Productivity

If fans are used to force air flow through cooling devices, then heat exchange efficiency is improved, but the system generates additional heat and complexity increases

Engineering Contradiction:
Improveheat exchange efficiencyVSAvoidheat generation by fans
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The passive thermosyphon system eliminates fans and other active components that generate heat, using only natural convection and phase change to achieve cooling without adding harmful thermal load to the system

Inventive Principle:
Principle #25Self-service

3Reliability

If traditional cooling circuits are used, then cooling function is provided, but device complexity and maintenance needs increase

Engineering Contradiction:
Improvecooling functionVSAvoidcomplex implementation
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent integrates the CPU mount, heat exchange region, and thermosyphon circuit into a single unified cooling device, simplifying installation and maintenance while ensuring reliable thermal contact between CPU and cooling system

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The invention extracts and eliminates complex active cooling components (fans, motors, control systems) from the traditional cooling circuit, retaining only the essential passive thermosyphon mechanism that provides reliable cooling with minimal complexity

Inventive Principle:
Principle #2Taking out (Extraction)

4Temperature

If air cooling is used at data centre level, then cooling is provided, but energy consumption and maintenance needs increase

Engineering Contradiction:
Improvecooling capabilityVSAvoidenergy consumption
Core Design Contradiction:
TemperatureVSUse of energy by stationary object

Solution Approach 1:

The passive thermosyphon cooling system requires no external energy input, using only the temperature differential between CPU and ambient environment to drive natural convection and phase change, thereby eliminating energy consumption associated with active air cooling systems

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides effective and efficient cooling with reduced energy consumption, simplified construction and maintenance, and improved heat exchange efficiency, capable of handling higher thermal loads while maintaining system stability.

Implementation Method 1

a first heat exchange circuit (5), comprising a heat exchange region (6, 7) placed at the heat-generating means (4)... configured to allow circulation of a first thermal carrier fluid suitable for exchanging heat with heat-generating means (4)

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 2

utilizing thermosyphon circuits and pulsating heat pipes for passive cooling

Methodology Applied
Scientific EffectNatural convection: Free Convection

Implementation Method 3

utilizing thermosyphon circuits and pulsating heat pipes for passive cooling

Methodology Applied
Scientific EffectPulsating heat pipe effect: Heat Pipe

Data Source

PatentUS11871546B2Cooling system of electronic systems, in particular for data centre
Publication Date: 2024.01.09 WIELAND PROVIDES SRL
  • US11871546B2 patent drawing
  • US11871546B2 patent drawing
  • US11871546B2 patent drawing

AI summary

A cooling system for data centre, which data centre includes a plurality of servers associated to form a rack, each server being provided with one or more heat generating means. The system includes a plurality of first heat exchange circuits and second thermosyphon circuits. The overall configuration of the system being such that the second thermosyphon circuits are in fluid communication with each other according to a parallel connection.